Pamene mainjiniya amafuna yaying'ono ndalama kuponya mphamvu fakitale kwa mbali zosakwana 50 mm ndi ± 0.02 mm kulolerana ndi pamwamba amamaliza pansi Ra 1.6 µm, ogulitsa ambiri kugunda khoma. Taziwonapo mobwerezabwereza: ma prototypes amachedwa ndi masabata asanu ndi limodzi, zoponyedwa zokanidwa chifukwa cha micro-porosity m'njira zovuta kwambiri, kapena ma nozzles a cobalt alloy akulephera kuyesa kukakamiza pambuyo pa chithandizo cha kutentha. Limenelo si vuto la zipangizo-ndi vuto la ndondomeko.
Micro Investment Casting Imafuna Zambiri Kuposa Zing'onozing'ono Zing'onozing'ono
Kuyika ndalama kwenikweni sikungotengera "zing'ono" chabe. Pamafunika kuwongolera mwamphamvu pakuchulukira kwa mawonekedwe a sera, kuthekera kwa chipolopolo cha ceramic, kutentha kwambiri kwachitsulo, ndi kulimba kwamphamvu—makamaka poponya zida zopyapyala (0.8-2.5 mm) zochokera ku AMS 5387 cobalt alloy kapena T800-based superalloys. Oyambitsa okhazikika nthawi zambiri amadumpha kufananiza kwamafuta asanapangidwe kapena kugwiritsa ntchito maphikidwe a chipolopolo cha generic. Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., ntchito iliyonse yotulutsa yaying'ono imayamba ndi kayesedwe kotsimikizika kolimba—osati ngati bokosi loyang'anira, koma kulosera komwe kupsinjika kotsalira kumakhazikika mu pulagi yapampu ya 12-mm-diameter yokhala ndi ngalande zozizirira zamkati.
Nthawi ina tidayendetsa maulendo atatu a chipolopolo pampando wa hydraulic valve tisanatseke kukhuthala kwa slurry, dip sitting nthawi, ndi mbiri yotsitsa. Kusiyana kwake? Kuchepetsa kwa 40% kwa microporosity pachipata - kutsimikiziridwa kudzera pa X-ray CT scan, osati kungolowera utoto. Umu ndi momwe mumapezera kukhulupirika kwa magawo omwe amagwira ntchito pa 350 bar ndi 180 ° C.
Chifukwa Chake Kuphatikizika Kwamakulidwe Kumamenya Kutulutsa Kwakunja + Kuchiza
Opanga ena amaponya chilichonse, kenako ndikutumiza ku shopu ya CNC. Koma mawonekedwe ang'onoang'ono ngati ma radial grooves a 0.3-mm pa silinda ya pampu ya piston amafuna makina * asanathe kutenthedwa komaliza - apo ayi, kupotoza kumawononga kutsata kwa GD&T. Ena amangopanga makina, kenako amawayika mozungulira - kutulutsa ziboliboli.
QINGDAO QIANGSENYUAN imagwira zonse mu malo amodzi ogwirizana ndi ISO. Mwachitsanzo: cobalt-nickel alloy winch center shaft roller imayamba ngati njira yopangira ndalama pafupi ndi ukonde, imadutsa njira yothetsera vutoli, imayatsidwa bwino ndi 5-axis DMG Mori ndi in-process laser probing, kenako imalandira plating yolimba ya chrome yokhala ndi makulidwe olamulidwa (25-35 µm-severified µm) Palibe ma handoffs. Palibe kusagwirizana kwamagulu. Palibe traceability yotayika.
- Malo opangira makina a CNC amasinthidwa tsiku ndi tsiku ku miyezo ya ISO 230-2
- Zikopa za zipolopolo zouma m'zipinda zoyendetsedwa ndi chinyezi (RH <35%) asanawombere
- Ma aloyi onse a cobalt opangidwa ndi malipoti athunthu a mayeso a mphero (MTRs), kuphatikiza kukula kwa tirigu ndi kusanthula kwa carbide
- Gawo lililonse lojambulidwa ndi data ya CMM yolumikizidwa ndi nambala yake ya kutentha
Malire a Dziko Lonse—ndi Mmene Mungagwiritsire Ntchito Mkati Mwa Iwo
Kupanga ndalama zazing'ono si zamatsenga. Kuchuluka kwa khoma pansi pa 0.6 mm kumapangitsa kuti nkhungu isakwaniritsidwe. Zing'onozing'ono kuposa 0.2 mm sizimapulumuka kuchotsedwa kwa zipolopolo popanda kukokoloka. Ndipo inde-AMS 5387 imachepa 1.92% pafupifupi, koma kuchepa kwanuko kumatha kusiyanasiyana ± 0.15% kutengera misa yoyandikana. Makasitomala ena amaganiza kuti "micro" amatanthauza "osalemba." Zolakwika. Ngakhale kukonzekera kwa 0.5 ° kumapulumutsa moyo wa zida ndipo kumalepheretsa kusweka kwa zipolopolo panthawi ya dewaxing.
Ichi ndichifukwa chake mbendera zathu zaumisiri zimapangira misampha koyambirira: ngodya zakuthwa zamkati zomwe zimatulutsa misozi yotentha, nthiti zoonda zosachiritsika zimakomoka pakutopa, kapena kuchuluka kwamafuta kosagwirizana pakati pa aloyi ya cobalt ndi zoyika zitsulo zosapanga dzimbiri. Sitimanena "inde" pachithunzi chilichonse - timafunsa "Kodi izi zikuwona katundu wotani? Kulephera kwake ndi kotani?" Kenako timasintha mazenera, kusintha zokwera, kapena kupereka njira ya haibridi yoponyera-ndi-brazed.
Pampu imodzi yaku Europe OEM idakonzanso mawonekedwe ake a nozzle pambuyo pa mayankho athu opangira - kudula zokolola kuchokera pa 68% mpaka 94%, ndikuchotsa ntchito ziwiri zogaya pambuyo pake. Mtengo pa gawo lililonse unatsika ndi 22%. Nthawi yotsogolera idachepera kuyambira masabata 14 mpaka 9.
Kusankha Micro Investment Casting Factory Kumatanthauza Kusankha Wothandizira Njira
Fakitale yodalirika yopangira ndalama zocheperako imapereka zambiri kuposa momwe zimayendera. Imapereka kusasinthika kwazitsulo pamagulu 500 a zidutswa. Imakhala ndi Ra 0.8 µm pamabowo amkati popanda honing yachiwiri. Imatsata gilamu iliyonse ya T800 alloy kubwerera ku chipika chake chosungunuka - osati ID yokha. Imatsimikizira ma protocol oyendera motsutsana ndi ASME Y14.5 ndi EN ISO 1101, osati zolemba za PO zamakasitomala.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. zimagwira ntchito motere chifukwa makina othamanga kwambiri a hydraulic, zida zamafuta am'mphepete mwa nyanja, ndi ma winchi agalimoto opangidwa ndi injiniya amalekerera kusagwirizana. Pamene chigawo chanu chimayang'anira kutuluka kwa madzi mu valve ya subsea, "pafupi mokwanira" kulibe.
Yang'anani zowongolera zolembedwa - osati mabulosha. Funsani zitsanzo za malipoti a CMM okhala ndi GD&T callouts. Funsani umboni wa kuthekera kwa kutentha kwa m'nyumba ndi chiphaso cha ng'anjo. Onetsetsani ngati ali ndi labu yawo ya chipolopolo kapena prep outsource slurry prep. Ndipo nthawi zonse yesani kuyankha kwawo pamayendedwe ang'onoang'ono a prototype musanapange voliyumu.
Tsogolo liri m'mafakitole omwe amawona kuti kachitidwe kazachuma kakang'ono ngati njira yoyendetsedwa ndi physics-osati kuchita masewera olimbitsa thupi. Izi zikutanthauza kuzama kwa R&D m'makina othira chipwirikiti pang'ono, kulosera kwa chipolopolo chothandizidwa ndi AI, ndi njira zosakanizidwa zophatikizira kuyika kwa ndalama ndikusankha kusungunuka kwa laser pazinthu zowonda kwambiri. Ngati polojekiti yanu yotsatira ikufuna kukhazikika kwa magawo ang'onoang'ono pomwe ma microstructure, geometry, ndi ntchito sizingakambirane - yambani ndi kulimbikira, osati mtengo chabe.
