Pamene nyumba ya pampu ya hydraulic imasweka pansi pa 350-bar pressure-kapena cobalt-alloy nozzle imalephera pambuyo pa maola 420 a ntchito ya gasi wowawasa-vuto silimangolephera. Ndiko kusagwirizana pakati pa kuthekera koponya ndi kufunikira kwa magwiridwe antchito. Kusagwirizanaku kumayamba kalekale nkhungu isanatsanulidwe: pamzere wa sayansi yazinthu, kuwongolera kowoneka bwino, komanso kutsitsa kwenikweni. Kwa mainjiniya omwe amafotokozera zamafuta & gasi, ma hydraulics am'manja, kapena makina opopera othamanga kwambiri, kusankha koyenera. zitsulo castings fakitale kumatanthauza kusankha imodzi imene imaona zitsulo monga uinjiniya—osati kungosungunuka ndi kuthira.
Chifukwa chiyani "Precision Casting" Si Nthawi Yotsatsa Yokha
Tawona mapulojekiti ambiri akuchedwa ndi magawo omwe amawunika m'nkhani yoyamba koma amasinthasintha panthawi ya chithandizo cha kutentha-kapena amakumana ndi miyeso yodziwika koma amalephera kuyezetsa kutopa chifukwa kapangidwe ka tirigu sikunayang'anitsidwe pakutsanulira. Kuponyera kolondola kwenikweni kumafuna kuphatikizika koyima: kuwongolera certification yazinthu zopangira, kulimbitsa mafanizidwe, kapangidwe ka makina, ndi mpumulo wopsinjika pambuyo poponyedwa - zonse pansi padenga limodzi. Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., nyumba iliyonse ya AMS 5387 cobalt alloy pump imayamba ndi traceable T800-grade ingot, yotsimikiziridwa kudzera pa PMI ndi OES isanayambe kusungunuka. Palibe gulu lomwe limapitilira popanda kutsimikizira za carbon ± 0.02%, kusiyana kwa chromium <0.15%, ndi kusiyana kwa interdendritic pansi pa ASTM E1268 Class B malire.
Uku sikutsata kwamalingaliro. Mu projekiti ina ya North America OEM, tidazindikira kutsika kwapampando wa valve pogwiritsa ntchito X-ray CT-kenako tidasintha liwiro la gating ndikuyika kokwera kuti zithetse. Chotsatira? Zero rework kudutsa mayunitsi 1,280. Kuponyera mwatsatanetsatane apa kumatanthauza kubwerezabwereza mkati mwa ± 0.05 mm pamabowo ovuta * ndi * makina amakina omwe amakhala mkati mwa 3% yazinthu zonse zomwe zimapangidwira - osati pamakuponi oyesera.
Kumene Kuponya Mchenga Kumakumana ndi Zowona za CNC
Otsatsa ena amalekanitsa kuponya ndi kupanga makina m'madipatimenti a siled. Izo zimapanga madontho akhungu. Pampu yachitsulo yoponyera mchenga imatha kupirira kulekerera kwa GD&T - koma pokhapokha mpaka kupsinjika kotsalira kopangidwa ndi makina kusokoneza malo okwera. QINGDAO QIANGSENYUAN amathetsa izi ndi co-popeza ndalama ndi mchenga kuponya mizere ndi Mipikisano olamulira CNC maselo. Akatswiri awo amawunikanso zojambula zanu kuti "titha kuziponya?" koma "tingapange bwanji kuti makina omaliza ateteze kukhulupirika?"
Mwachitsanzo: pisitoni pampu yamphamvu nyumba amafuna anabala concentricity ≤0.03 mm kupitirira 450 mm kutalika. Yankho lawo limaphatikiza kukhazikika kolunjika mu nkhungu zomangika ndi silika ndi kutsimikizira kwa CMM mkati mwa magawo atatu-kukonza chisanadze, pambuyo povuta, ndi kumaliza. Kuchiza kutentha (ngati kutchulidwa) kumachitika m'ng'anjo za vacuum yokhala ndi mapu a nthawi yeniyeni ya thermocouple, kuwonetsetsa kulimba kofanana pakati pa makulidwe a khoma kuchokera pa 12 mm mpaka 85 mm.
- Kuponyedwa kwachitsulo: ASTM A48 Kalasi 30B mpaka 65B, yokhala ndi nodularity> 85% yotsimikizika pa ISO 945
- Zopangira zitsulo zosapanga dzimbiri: ASTM A743 CF8M/CF3M yokhala ndi ferrite 5-12% yoyezedwa kudzera pa Feritscope
- Zigawo za Cobalt-nickel: AMS 5387 certification, Rockwell C 42-48 ndi Charpy V-notch ≥25 J pa -40 ° C
Zimene “Zodalirika” Zimatanthauza M’kuchita
Kudalirika sikutsimikiziridwa ndi ISO 9001 yokha. Zimapangidwa pakupanga ntchito. Pamene wogawa ku Europe amafunikira mayunitsi 220 a ma winch center shaft rollers omwe sali okhazikika - T800 alloy, 1,240 mm kutalika, okhala ndi ma splines osokonekera ndi zolemba zolimba - gulu silinangotchula nthawi yotsogolera. Adayendetsa kuwunika kopanga zinthu: macheza omwe angakhalepo mu spline mphero chifukwa cha kuchuluka kwa mawonekedwe, kutsatiridwa kwa njira ina yopangira zida, komanso kupatuka kotsimikizika kokhala ndi malire odulira kale.
Ndiko kudalirika: palibe zodabwitsa pakuwunika kwa Article Yoyamba. Kutsatiridwa kwathunthu kumaphatikizapo manambala ambiri pa satifiketi iliyonse yotsatizana, kuphatikiza zolemba zama digito zomwe zimalumikiza gawo lililonse ndi chipika chake chosungunuka, tchati chozungulira kutentha, ndi lipoti la CMM. Makasitomala akapempha data yowoneka bwino pagawo linalake lomwe latumizidwa mu Q3 2023, litha kubwezedwa pasanathe masekondi 90 - osati "m'masiku 5 abizinesi."
Kusankha Kupitirira Kabukuko
Funsani woyang'anira wogula aliyense amene akugwira ntchito zofunika kwambiri: mtengo waukulu kwambiri si mtengo wake - ndi nthawi yopumula pamene wolowa m'malo afika mochedwa kapena kulephera msanga. Kenako yang'anani m'mabuku owoneka bwino. Funsani m'malo mwake:
- Kodi mungagawireko zolemba zaposachedwa za PPAP za gawo la AMS 5387 mu geometry yofananira?
- Kodi mumatsimikizira bwanji kufanana kwa microstructure pazigawo zazikuluzikulu?
- Kodi mumapeza bwanji chiphaso choyamba pamipando yovuta kwambiri yokhala ndi mipanda yopyapyala?
- Kodi mumachita kuyezetsa kogwira ntchito-monga kuthamanga kwa hydrostatic kugwira pa 1.5 × kugwira ntchito kwa batch iliyonse?
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. amayankha kuti inde onse anayi—ndi umboni, osati malonjezo. Mphamvu zawo siziri pamlingo, koma mwapadera: chidziwitso chakuya cha domain mu ma valve opopera, ma hydraulic housings, ndi ma shafts ovala kwambiri-ndi njira zophatikizira kuti apereke popanda kunyengerera.
Kwa mainjiniya omwe ataya kuchuluka kwa kukonzanso komwe kumachitika chifukwa cha kusokonekera kokhudzana ndi kuponyera-kapena magulu ogula zinthu atatopa ndi kuthamangitsa masiku obweretsera-kudalirika kumayamba ndi zitsulo castings fakitale zomwe zimawona gawolo ngati dongosolo, osati mawonekedwe. Ndiko kumene kupanga molondola kumapeza kulemera kwake.
