Akatswiri akamatchula ntchito zamafakitale zopangira jakisoni wachitsulo, sikuti amangoyitanitsa magawo - akupeza kudalirika kwantchito pakupanikizika, kutentha, komanso kupsinjika kwa cyclic. Tawona mapulojekiti ambiri akuyimitsidwa chifukwa "choyikapo chitsulo" chimawonedwa ngati chinthu chosagwira ntchito - chokhomeredwa panyumba yapulasitiki osaganizira za kukulitsa kwamafuta, kukhulupirika kolumikizana, kapena kutopa kwanthawi yayitali pamawonekedwe oyika. Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., timawona choyika chilichonse chachitsulo ngati chonyamula katundu, mfundo yofunikira - osati kungoganizira.
Kumangirira Jakisoni wa Zitsulo Kumafuna Zambiri Kuposa Kudzaza Mold
Kupambana kwenikweni kwa jekeseni wachitsulo kumayamba musanayambe kuwombera koyamba. Zimayamba ndi kuphatikizika kwa zinthu: ma aloyi a cobalt-nickel ngati AMS 5387 kapena T800 sakhala ngati 304 zosapanga dzimbiri pakudzaza nkhungu. Kuchulukana kwawo, kutsika kwamafuta, ndi zigawo za oxide zapamtunda zimakhudza mwachindunji kusungunuka kwamayendedwe akutsogolo, mapangidwe a mzere wa weld, komanso kugawanika kotsalira kwapolima kozungulira. Tayesa mpaka 18% kutsika kwapang'onopang'ono pamalire oyika-pulasitiki tikamagwiritsa ntchito masinthidwe osatenthedwa a preheat-zokwanira kuthyola ma valve olondola panthawi yoyesa ma hydraulic.
Ndicho chifukwa chake ndondomeko yathu imagwirizanitsa masitepe atatu osayanjanitsika: (1) ikani kutsegulira pamwamba pogwiritsa ntchito grit blasting ndi kuyeretsa plasma-osati kuchotsa mafuta; (2) kutenthetsa kwamphamvu kwa kutentha kwa ± 3 ° C, kusinthidwa pa kalasi ya alloy ndi geometry; (3) kuwunika kwapang'onopang'ono kwanthawi yeniyeni komwe kumalumikizidwa ndi ma curve oyika kutentha. Izi sizongoyerekeza. Pa pulogalamu yaposachedwa ya pisitoni pampu ya silinda yanyumba ya European OEM, njira iyi idachepetsa 62% pambuyo pa nkhungu ndikuchotsa 100% ya kulephera kwapang'onopang'ono pakuyesa kophulika.
Kuphatikiza Koyima Kumathetsa Vuto Lobisika la Handoff
Zolephera zambiri m'mafakitale opangidwa ndi zitsulo zimayambira kumbuyo - osati pakati pa makina, koma pakati pa maphunziro. Sitolo ya CNC imadula choyikapo. Wogulitsa plating amagwiritsa ntchito nickel undercoat. Choumba chimabaya PEEK. Palibe gulu limodzi lomwe liri ndi zowunjikirana mozungulira matenthedwe. Ena angatsutse kuti kugulitsa ntchito kunja kulikonse kumapulumutsa mtengo. Komabe, tatsata ma 4.7x owonjezera osintha uinjiniya-ndi 3.2x nthawi yayitali ya NPI-pazoyika zakunja motsutsana ndi zophatikizika.
Pamalo athu a Qingdao, gulu lomwelo limagwira makina oyikapo, prep pamwamba, ziyeneretso za nkhungu, ndi kutsimikizika kwa nkhani yoyamba. Tima makina a cobalt alloy nozzles ku ± 0.005 mm pa 5-axis CNC centers, ndiye kuwasamutsa-popanda kulongedza kapena kunyamula - kupita ku malo athu opangira ISO-certified. Kumeneko, zoyikapo zimapita molunjika mu zisa zotenthedwa zosinthidwa kuti zigwirizane ndi mbiri yawo ya CTE. Palibe kukonzanso. Palibe kulumikizana molakwika. Kufotokozera kumodzi kokha, protocol imodzi yoyendera, unyolo umodzi woyankha.
Ubwino Siutsimikizidwa - Umamangidwa mu Chiyankhulo Chilichonse
Standard ISO 9001 audits fufuzani mapepala. Dongosolo lathu labwino limawunika physics. Pa gawo lililonse loyika zitsulo, timatsimikizira zigawo zitatu zodalirana: (1) metallurgical-kugwiritsa ntchito OES spectroscopy pa billet yomwe ikubwera ndi zitsanzo za pambuyo pa kutentha; (2) geometric — CMM kusanthula maubwenzi oyika-to-pulasitiki, osati mawonekedwe odziyimira okha; (3) zoyikapo panjinga zamapang'onopang'ono m'misonkhano yokhazikitsidwa ndi ntchito, osati kuyesa kukoka kokhazikika.
Umu ndi momwe timaperekera ma valve opanikizika omwe amavotera ma bar 420 mosalekeza komanso ma winch center shaft rollers omwe amapulumuka ma torque 120,000+ m'malo odzaza mchere wamchere. Makasitomala nthawi zambiri amafunsa kuti: "Kodi mutha kukhala ndi malo enieni pakati pa chitsulo choyikapo chitsulo ndi poyambira chosindikizira cha PTFE?" Inde-chifukwa timachiyeza mu situ, pa 85 ° C ndi 95% RH, ndi masensa a laser-triangulation omwe amatsata maulendo a nthawi yeniyeni panthawi yoyesera ya maola 72.
Kudalirika Kumayamba Ndi Yemwe Amayang'anira Unyolo Wanjira
Fakitale yopangira jekeseni wachitsulo sichimatanthauzidwa ndi makina ake osindikizira-amatanthauzidwa ndi ndani amene amasankha zomwe zimachitika * pakati pa * zojambulajambula. Kodi amawongolera certification ya raw material? Kodi angasinthire magawo ochizira kutentha kutengera mapu a kupsinjika kwa gawo lomaliza? Kodi ali ndi matanthauzidwe a GD&T azinthu zosakanizidwa - kapena amazipereka kwa wowunika wachitatu wa CAD?
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. amazilamulira zonse zinayi. Timapereka AMS 5387 kuchokera ku mphero zovomerezeka zokhala ndi traceability ya ladle. Timapanga njira zothetsera kukalamba ndi kukalamba m'nyumba, ndi zipika za ng'anjo zomwe zimamangiriridwa mwachindunji ku nambala zina. Timatanthauzira ma callout a GD&T pazithunzi zamitundu yambiri - osati kungololera, koma ntchito yoyendetsedwa ndi msonkhano: pulasitiki imafunikira kuti kutsatiridwa? Kodi zitsulo zimayenera kumeta kuti? Kodi mawonekedwewa amafunikira kuti pang'onopang'ono polumikizira makina?
Ichi ndichifukwa chake ma hydraulic padziko lonse lapansi ndi mafuta & gasi OEMs amadalira ife-osati chifukwa chotsika mtengo, koma popereka ziro-zodabwitsa za magawo pomwe kulephera kumatanthauza nthawi yopumira, chiwopsezo chachitetezo, kapena kukumbukira m'munda. Kulondola si nambala yosindikizidwa. Ndi chidaliro kuti choyika chilichonse chidzachita chimodzimodzi - batch pambuyo pa batch, chaka ndi chaka.
