Ogula m'mafakitale omwe akufunafuna "fakitale yocheka mapiri" nthawi zambiri amafika pachimake - osati chifukwa chakuti mawuwa ndi achikale, koma chifukwa chagwiritsidwa ntchito molakwika. Palibe chinthu chokhazikika chomwe chimatchedwa "wodula mapiri." Zomwe ogwiritsa ntchito amafunikira kwenikweni ndi zida zolimba, zolimba kwambiri zodulira pamapampu a hydraulic, makina opangira ma winchi, ndi ma valve othamanga kwambiri omwe amagwira ntchito m'malo ovuta kwambiri: malo opangira migodi ku Andes ku Chile, nsanja za m'mphepete mwa nyanja ku North Sea, kapena makina oboola ngalande omwe amasema ndi granite kumapiri a Alps. Kufuna kumeneko sikulozera kwa ogulitsa zida zamtundu uliwonse-koma kwa opanga molondola ngati QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., omwe nyumba zake zokhala ndi ma silinda opangidwa ndi CNC ndi ma nozzles a aloyi a cobalt amakhalabe pomwe magawo ake amathyoka.
Chifukwa chiyani "Mountain Cutter Factory" Ndi Nthawi Yosaka Yosokeretsa-Ndipo Zomwe Muyenera Kuyang'ana M'malo mwake
"Mountain cutter fakitale" imabweretsa zotsatira zogawika chifukwa imaphatikiza ntchito ndi kuthekera. Kudalirika kwenikweni sikumachokera ku zolemba zamalonda-zimachokera kuzitsulo zazitsulo, makina ogwirizana ndi GD & T, ndi chithandizo cha kutentha chodziwika. Tawona magulu ogula zinthu akuchedwetsa mapulojekiti pakatha milungu 11 kuthamangitsa "mapiri" - kungopeza kuti wogulitsa alibe satifiketi ya AMS 5387 kapena sanatsimikizire kapangidwe ka tirigu wa alloy T800. Kukonza si mawu osakira. Ndi njira zakuthwa: Kodi fakitale ingakhudze ndalama za cobalt-nickel * ndi * kuzimaliza mpaka ± 0.01 mm pama CNC amitundu yambiri? Kodi amasungabe kutsata kwazinthu zonse pagulu lililonse? Kodi malo awo ovomerezeka ndi ISO amaphatikiza chithandizo cha kutentha *m'nyumba*, kupeŵa ma handoffs omwe amasokoneza microstructure?
Maluso Anayi Osakambirana Kumbuyo kwa Mission-Zovuta Zodula Zigawo
Nyumba za pampu ya piston zikalephera kuyenda panjinga ya 350-bar, kapena ma winch center shaft rollers akugwira pambuyo pa maola 400 mu abrasive slurry, kusanthula kwa mizu kumabwereranso ku mipata itatu: kusagwirizana kwa aloyi chemistry, kugwedezeka kwapang'onopang'ono pakuchepetsa kupsinjika, komanso kutayika kwa umphumphu pakumaliza kwachiwiri. QINGDAO QIANGSENYUAN amatseka onse atatu. Kuchuluka kwawo kumapereka zomwe "fakitole yodula mapiri" imalonjeza koma sizipereka:
- Cobalt-nickel luso: Osati kungopanga AMS 5387-kusungunula, kuponyera, ndi kutenthetsa kuti igwirizane ndi ASTM F75 yolimba komanso yolimba pagawo lililonse
- Kuwongolera kwa hybrid process: Maziko a pampu opangidwa ndi mchenga opangidwa ndi 5-axis CNCs, kenako amamaliza ndi kuwombera kophatikizika kuti awonjezere moyo wotopa ndi 3.2 × motsutsana ndi post-process outsourcing
- Kuyang'ana kogwira ntchito-osati kungoyang'ana mozama: Valavu iliyonse yamagetsi imayesedwa ndi hydrostatic pa 1.5 × voted pressure, ndi macheke olowera utoto pazitsulo zovuta musanatsimikizire CMM.
- Kupanga-zopanga-zopanga: Makasitomala akamatumiza zojambula zolemera za GD&T-nozzles za T800, mainjiniya amawonetsa mikangano * isanakwane* kupanga zida za zida—kuchepetsa mtengo wa prototyping ndi 68% pafupifupi
Mtengo Wobisika wa "Factory Direct" Popanda Kuyanjanitsa Kwaukadaulo
Ogula ena amaganiza kuti "factory direct" imatsimikizira mtengo. Koma tatsata 22 omwe adalephera kutumiza pomwe "chindunji" chimatanthawuza kupyola kuunikanso kwaumisiri - ndikulipiritsa pang'onopang'ono, kukonzanso, komanso nthawi yopuma. OEM imodzi yaku Europe idayitanitsa mapulagi 120 a cobalt-alloy mwachindunji kuchokera kwa ogulitsa otsika mtengo. Mayunitsi onse adadutsa zowonera. Palibe yosindikizidwa pa 280 ° C pansi pa cyclic matenthedwe katundu. Chifukwa chake? Zosalamulirika za delta-ferrite mu as-cast microstructure-zosadziwika popanda spectrographic analysis and metallography. QINGDAO QIANGSENYUAN amapewa izi pophatikiza ma biliketi a T800 aiwisi ndi ogulitsa ovomerezeka, kutsimikizira chemistry * asanatulutse *, ndikusungabe kuchuluka kwa batch mpaka manambala a chipika cha ng'anjo. Zolemba zawo zoyendera zolembedwa sizolemba - ndizopewa kulephera.
Ndi Njira Zotani Zodalirika Zodula Mafakitole Zomwe Zimapereka-Lero ndi Mawa
Kudalirika sizongoyerekeza. Imayezedwa pakanthawi kochepa pakati pa zolephera (MTBF), kukhazikika kwapang'onopang'ono pambuyo pa 10,000 matenthedwe matenthedwe, komanso kutsika kwapakati pa 10.−6 mbar · L/s mu mavavu ovotera vacuum. Kupanga kwaposachedwa kwa QINGDAO QIANGSENYUAN kumapereka ma metrics a mavavu othamanga mu ma hydraulic manifolds a subsea hydraulic manifolds ndi nyumba za silinda mu zofukula migodi matani 90. Kukula kwa gawo lotsatira kumayang'ana kwambiri ma hybrid casting-machining workflows a njira zovuta zozizirira zamkati m'mapampu ovala ovala-kuchepetsa kulemera kwa 22% popanda kusiya kuphulika. Njira yawo sikutanthauza kuchuluka kwa shuga. Zili pafupi kuzama mwaukadaulo: kudziwa bwino ma superalloys opangidwa ndi cobalt pomwe ena amayima pazitsulo zosapanga dzimbiri, ndikuyika bwino pamatenthedwe aliwonse - osati kungoyang'ana komaliza.
Ngati kusaka kwanu kwa "fakitole yocheka mapiri" kudayamba ndi zovuta zamtunda koma kukufikani pano - mwazindikira kale chofunikira: zida zolondola zomwe zidapangidwa kuti zizitsatira. Osati mawu otsatsa. Osati luso lalikulu. Zigawo zomwe zimalolera kutentha kwapakati pa -40°C mpaka +65°C. Chisindikizocho motsutsana ndi slurry yonyansa popanda kuvulaza. Izi zimakana kukwawa pa 700 ° C m'malo opangira mafuta. Ndilo tanthauzo la magwiridwe antchito a njira zodalirika zodulira mafakitale-ndipo chifukwa chake kulumikizana kwaukadaulo kuli kofunikira kuposa geography.
