Pamene mainjiniya afotokoza Gawo la N06625 kwa ma valve oponderezedwa, nyumba zapampu, kapena mazenera ovala kwambiri, samangosankha zinthu - akusankha chitsimikizo cha ntchito. Kulimbana ndi dzimbiri pa 800 ° C. Perekani mphamvu pamwamba pa 415 MPa mutakalamba. Kukhazikika kwa kupsinjika-kuphulika m'malo a mpweya wowawasa. Izi sizinthu za labu. Ndiwo magawo otsimikiziridwa omwe amasiyanitsa magawo ogwira ntchito ndi zolephera zamtengo wapatali.
Tapanga zida zopitilira 17,000 za N06625 kuyambira 2019-makamaka ma hydraulic system ku North Sea subsea mapampu ndi ma pistoni othamanga kwambiri pamagalimoto opangira migodi. Zomwe tidaphunzira koyambirira: si fakitale iliyonse ya N06625 yomwe imapereka mawonekedwe ofanana. Kugawa kwa carbide batch-to-batch, delta phase control, ndi intergranular oxidation resistance zimadalira zochepa pa certification ya mphero-ndipo zambiri za momwe wogulitsa amachitira ndi kutentha, kutsatizana kwa makina, ndi kukhulupirika komaliza pamwamba.
Chifukwa chiyani voliyumu yosaka ya "N06625 fakitale" idakwera 220% mu 2024
Magulu ogula zinthu sakhalanso okhazikika kwa ogawa. Amalemba "fakitale ya N06625" mu Google chifukwa awona kuchedwa kochulukira kuchokera kwa amithenga apakati omwe amapezanso ma alloys - kapena choyipitsitsa, kulandira ma castings ogwirizana ndi AMS 5387 ndi mvula yopanda gawo la sigma. Zowawa zenizeni padziko lapansi zimapangitsa kusintha uku:
- A European OEM idakana 320 kg ya N06625 flange zomwe zikusoweka pambuyo poyezetsa akupanga kuwululira subsurface porosity-kutengera kuponyedwa kwa mchenga popanda kutentha kwa HIP.
- Wopanga pampu waku US adataya 14% ya ma silinda oyambira opangidwa ndi CNC chifukwa cha kusweka kwamphamvu kotsalira pakuyezetsa madzi.
- Ntchito ziwiri zakumwera chakum'mawa kwa Asia zidayimitsidwa kwa milungu isanu ndi umodzi kudikirira kukonzanso pang'ono - chifukwa wogulitsa woyamba analibe chitsimikiziro chamkati cha CMM motsutsana ndi ma callout a ASME Y14.5 GD&T.
Kukonza sikutumiza mwachangu. Ndiko kuwongolera kokulirapo - kuyambira pa risiti yaiwisi mpaka kumapeto komaliza.
Zomwe zimafunikira pakupanga mnzake wa N06625
Iwalani "ISO certified." Yang'anani kwambiri pazinayi zosakambitsirana-zotsimikiziridwa ndi zolemba zathu zolephera komanso malipoti owunika a chipani chachitatu:
- Kufufuza kwazinthu mpaka kutentha nambala: Billet iliyonse ya N06625 iyenera kunyamula malipoti oyesa mphero (MTRs) yowonetsa kutentha kwa anneal, kuzizira, ndi kukula kwambewu pa ASTM B446. Timayang'ana gawo lililonse ndi kusanthula kwazithunzi kusanayambe kutembenuka koyipa.
- Machining sequence disciplineN06625 imagwira ntchito molimba mtima. Timagwiritsa ntchito nsanja zolimba za 5-axis CNC zotumiza zoziziritsa kukhosi pamipiringidzo 70—osati kuziziritsa kwa kusefukira kwamadzi—kutsekereza kutentha kwapakati pa mphero yakuya. Njira zopangira zida zimapewa kukhala; Zakudya zimakhala pamwamba pa 0.08 mm / rev kuti mupewe kupaka mafuta.
- Kuphatikiza chithandizo cha kutentha: Njira yothetsera annealing pa 1095 ° C ± 10 ° C ndiyofunikira-koma yokhayokhayo sikwanira. Timawonjezera kukalamba kolamulirika pa 780 ° C kwa maola 8, kenako mpweya wozizira. Izi zimabweretsa kubalalitsidwa kwabwino kwa gamma-double-prime (γ″) -kofunikira kwambiri pakukana kwapampu komwe kumagwira ntchito pa 15,000 psi.
- Kutsimikizira kukhulupirika kwapamwamba: Palibe kuyendera komaliza kowonekera. Timayeza kuuma kwapamtunda (Ra ≤ 0.8 µm), kutsimikizira kusakhalapo kwa mapangidwe oyera-wosanjikiza kudzera pa SEM-EDS, ndi kuyesa mchere wopopera pa ASTM B117 kwa maola 1,000 pamagulu a zitsanzo.
Kumene geometry yokhazikika imakumana ndi zenizeni zazitsulo
Mipiringidzo yokhazikika ya N06625 siidula chifukwa cha nozzles zapampopi zopanda ma cylindrical kapena zodzigudubuza zapakati. Apa ndipamene njira zosakanizidwa zimafunikira. Nthawi zambiri timaphatikiza kuyika kwa ndalama kwa nyumba zokhala ndi mawonekedwe owoneka bwino a CNC molunjika pamalo osindikizira-kenaka timayika ma electropolishing kuti tichotse zigawo zowonetseranso pamadoko omalizidwa ndi EDM. Pazigawo 6 zapampu za AMS 5387 cobalt-nickel alloy 6, timatsimikizira moyo wotopa pogwiritsa ntchito kuyezetsa kugwedezeka kwa resonant pamizere 10⁷ tisanatulutsidwe.
Makasitomala m'modzi amafunikira chogudubuza chapakati cha T800 chokhala ndi 0.015 mm chiwongolero chomwe chikuwonetsa kutalika kwa 420 mm. Kugaya kokhazikika sikunathe kuzigwira. Tidasinthiratu zoyatsa za diamondi zokhala ndi mpweya, kuyang'anira kutsetsereka kwa kutentha munthawi yeniyeni, ndikutsimikizira geometry yomaliza ndi laser tracker metrology. Zotsatira: 99.2% zokolola zoyamba-poyerekeza ndi 63% ndi ogulitsa awo oyambirira.
Kupereka kwachindunji kumatanthauza kuyankha mwachindunji
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. imagwira ntchito ngati Mtengo wa N06625-osati kampani yamalonda. Malo athu ogwirizana ndi ISO m'nyumba za Qingdao odzipereka ma cell alloy Machining, ng'anjo zochizira kutentha kwa vacuum, ndi labotale yochitira zonse za metrology. Mukapempha mtengo wa ma N06625 ma valve opanikizika kapena mapulagi a cobalt alloy, mumapeza mayankho aukadaulo mkati mwa maola 48 -osati ma catalogs amtundu wa PDF.
Sitilonjeza "nthawi zotsogola kwambiri." Timatsimikizira nthawi yokhazikika: Masabata a 12 a ma prototype amayendetsa, masabata 18 amayitanitsa apakati-ndi makonzedwe akupanga akuwoneka kudzera pagulu logawana nawo. Kutumiza kulikonse kumaphatikizapo ma MTR, malipoti oyendera mawonekedwe, ndi zipika zochizira kutentha. Palibe kuchotserapo.
Pamafunso ofunikira kwambiri - pomwe N06625 sinangotchulidwa koma * ndiyofunikira * - kusiyana pakati pa kupambana ndi kulephera kwadongosolo kumakhala mwatsatanetsatane zomwe palibe deta. Zimakhala momwe aloyiyo adaziziritsira. Momwe chida chidapewera macheza. Momwe malo omaliza amakanira kuponyera kwa kloridi pansi pa kukweza kwa cyclic. Ndiwo muyezo womwe timapangira. Ndicho chifukwa chake akatswiri amafufuza "fakitale ya N06625" -ndi chifukwa chake amakhala.
