Mukamva za 'plate levelers', chithunzi chomwe chilipo nthawi zambiri chimakhala makina akuluakulu kumapeto kwa mzere wozungulira, sichoncho? Ndicho chithunzi chodziwika bwino, koma m'dziko lazitsulo zazitsulo, makamaka zopangira zovuta ndi zigawo za makina, zenizeni zimakhala zovuta kwambiri. Sikuti kungopalasa pepala; ndi za kukonza kupsinjika kwachilengedwe kuchokera kuzinthu monga kuponyera kapena makina olemera. Ambiri amaganiza kuti kuwongolera ndi njira yankhanza, yokonza pambuyo pakupanga. Mwachidziwitso changa, ndipamene mapulojekiti amayambira kupita kumbali-kuwatenga ngati kuganiza mozama m'malo mokhala gawo lovuta lophatikizidwa mu njira yopangira.
Chovuta Chenicheni chokhala ndi Zida Za Cast ndi Makina Opangidwa
Tengani valavu yayikulu kapena nyumba yopopera kuchokera ku maziko. Ngakhale ndi nkhungu zabwino kwambiri za chipolopolo kapena njira zopangira ndalama, monga zomwe zimagwiritsidwa ntchito ndi Malingaliro a kampani Qingdao Qiangsenyuan Technology Co., Ltd., kupsinjika kwa kutentha panthawi yolimba sikungapeweke. Mumapeza gawo lomwe liri lolondola mwamawonekedwe koma lokhala ndi zovuta zazing'ono zamkati. Ngati mulumpha bwino zolezera mbale kapena ndondomeko zochepetsera nkhawa ndikupita molunjika ku makina a CNC pamaziko osakhazikikawo, mukupempha zovuta. Ndawonapo chitsulo chosapanga dzimbiri chimagwira kulolerana bwino pa CMM pamakina, kumangotha masabata angapo pambuyo pozungulira kumunda kumodzi. Makinawa anali opanda chilema; Kukonzekera kwa zinthu zoyambira kunalibe.
Apa ndipamene kusiyana pakati pa kuwongola ndi kusanja kumakhala kothandiza. Kuwongoka kungakonze uta wowoneka. Kukula kowona, makamaka kwa gawo lakuda zitsulo mbali, kumaphatikizapo kumvetsetsa zimene zili m’nkhaniyo. Kwa ma aloyi awo apadera - opangidwa ndi nickel kapena cobalt - khalidweli ndi losiyana kwambiri ndi carbon steel. Zodzigudubuza zokhazikika zomwe zimagwira ntchito pazitsulo zofewa sizingachite kalikonse kapena, choyipitsitsa, zingayambitse kupsinjika kwatsopano muzitsulo zogwira ntchito kwambiri izi. Njirayi nthawi zambiri imayenera kuphatikizidwa ndi chithandizo chamankhwala chowongolera. Ndizochepa kwambiri za brute force komanso zambiri za coaxing yowerengeka.
Ndikukumbukira pulojekiti yokhudzana ndi zolumikizira zazikulu, zopindika muzitsulo zosapanga dzimbiri ziwiri. Zojambula zochokera pazitsulozo zinali zomveka, koma zinali ndi mbale yaing'ono. Lingaliro loyambirira linali kuyika makina osindikizira nkhope ndikuzikanikiza mosadukiza. Kusuntha koyipa. Makinawo adatulutsanso kupsinjika, zomwe zimapangitsa kuti mbaleyo itembenuke. Tinamaliza kugwira ntchito ndi wogulitsa kuti tithandizire kuthetsa kupsinjika kwakanthawi pambuyo pokonza movutikira, ndikutsatiridwa ndi njira yopepuka, yobwerezabwereza pamakina osindikizira a hydraulic precision straightening -osati chowongolera chachikhalidwe - asanamalize zomaliza. Idawonjezera masitepe, koma inali njira yokhayo yotsimikizira bata.
Kuphatikiza Leveling mu Manufacturing Chain
Kwa ogulitsa ngati QSY, ndi zaka makumi ambiri akuponya ndi kupanga, phindu silimangokhalira kukhala ndi leveler. Ndiko kudziwa nthawi komanso momwe mungagwiritsire ntchito mkati mwa njira yonse. Pa tsamba lawo, tsngtaocnc.com, amafotokoza za kuthekera kwawo pakupanga ndi makina a CNC. Kuzindikira kwa akatswiri kuli mu chidziwitso chosalembedwa: mtengo wachigamulo pa gawo lovuta. Kodi gawo la turbine loyika ndalamali likufunika kusanjidwa pamaso pa makina aliwonse? Kapena pambuyo roughing? Yankho limatengera makulidwe a khoma, ma asymmetric geometries, komanso kukhudzika kwa alloy.
Vuto lomwe limakhalapo ndikukula mopitilira muyeso. Kugwiritsa ntchito kuwongolera kwambiri, makamaka pazida zodulira, kumatha kulimbitsa pamwamba kapena kupanga madera atsopano ovutikira. Ndinaphunzira izi movutirapo ndikuyamba ndi mbale zachitsulo. Tidapitilizabe kuwathamangitsa pa leveler kuti tipeze kuwerenga kwabwino kwa flatness gauge. Muutumiki, pansi pa kugwedezeka, ming'alu ingapo yatsitsi idapangidwa kuchokera m'mbali zogwira ntchito mopitilira muyeso. Phunziro linali loti pazigawo zokhala ndi katundu wosunthika, kupsinjika kofanana nthawi zambiri kumakhala kofunikira kwambiri kuposa ungwiro wadongosolo. Nthawi zina, kupatuka kwa 0.5mm pamwamba pa mita kumakhala kogwira ntchito ngati kuli kokhazikika komanso kodziwikiratu.
The tooling ndi khwekhwe ndi wosanjikiza wina. Mipukutu pa leveler sipadziko lonse lapansi. Kuti mupange ndalama zocheperako, zowoneka ngati ukonde, muyenera mipukutu yokhala ndi ma diameter apadera komanso zomaliza kuti musawononge mbiriyo. Kuti mupange chipika chachitsulo cholemera kwambiri cholowera kumalo opangira makina, pamafunika matani amphamvu ndi chithandizo champhamvu. Sitolo yomwe imamvetsetsa izi idzakhala ndi njira zosiyanasiyana zosinthira kapena kusintha njira zawo - nthawi zina kugwiritsa ntchito kuwongola malawi ndi makhrayoni owonetsa kutentha kwa mbali imodzi, yowoneka bwino. Ndi njira iyi ya pragmatic, yosagwirizana ndi mfundo yomwe imatanthauzira ukatswiri weniweni.
Zofunikira Zakuthupi ndi Kumveka kwa Njirayi
Kugwira ntchito ndi zida za QSY, kuchokera ku zitsulo zokhazikika mpaka zotayira zakunja, simungakhale ndi njira yokhazikika imodzi. Ma alloys opangidwa ndi nickel, mwachitsanzo, amakhala ndi mphamvu zotentha kwambiri ndipo nthawi zambiri amagwiritsidwa ntchito ngati kuponyedwa kapena kupangidwira. Kusanja kwawo nthawi zambiri kumafuna kutentha kwapadera kumtundu wina (pansi pa kutentha kwakukulu kwa mbewu) kuti alole kusintha kwa pulasitiki popanda kusweka. Sikuti mukungopalasa; mukuchiritsa kutentha komweko. Ichi si chinachake chimene mumachikoka kuchokera mu bukhu; zimatengera zitsulo ndipo nthawi zina kuyesa pang'ono pachitsanzo.
Kwa mbale zachitsulo zokhazikika zomwe zimayenera kukhala zoyambira zamakina kapena mafelemu, njirayi ndi yamakina koma imafunikirabe kuweruza. Kutsatizana kwa ma pass, kusintha kowonjezereka kwa mipukutu - ndi njira yolumikizirana pakati pa woyendetsa, makina akubuula, ndi ma springback omwe amawonedwa pambuyo podutsa. Wogwiritsa ntchito wodziwa bwino amatha kumva zinthu zikakhala kuti zikuyenda bwino poyerekeza ndi zomwe zikupindika. Chidziwitso chogwira ntchito, pafupifupi chodziwika bwino ndi chomwe chimalekanitsa gawo logwira ntchito ndi lokhazikika modalirika. Ichi ndichifukwa chake makina okhazikika, oyendetsedwa ndi sensa nthawi zina amafunikira diso lokhazikika pakupanga zovuta.
Tiyeni tikambirane za kupotoza pambuyo Machining. Ngakhale gawo litatsitsidwa, machining ankhanza a CNC omwe amachotsa zinthu zambiri asymmetrically amatha kusokoneza kupsinjika. Mchitidwe wabwino, womwe ndawonapo ukugwiritsidwa ntchito bwino m'mashopu ophatikizika, ndikutchula chiphaso chomaliza, chopepuka kwambiri chapakhungu kapena kuchepetsa kupsinjika kwakanthawi mukamaliza kukonza zinthu zofunika kwambiri. Izi sizikhala nthawi zonse pamatchulidwe anthawi zonse, koma ndikukambirana koyenera kukhala ndi magawo omwe kukhazikika kwanthawi yayitali sikungakambirane, monga mumakina oyendetsa bwino kapena ma hydraulic manifolds.
Mlandu: Msonkhano wa Flange Womwe Unatsala pang'ono Kulephera
Chitsanzo konkire: kasitomala amafunikira magulu akulu, bolt-pamodzi flange pamzere wokonzekera. Mphete yapakati inali yolemera-gawo zosapanga dzimbiri zosapanga dzimbiri, zotsukidwa ndi makina. Nkhope zomangirirana zidapangidwa kuti zitheke pagalasi ndikuwonetsetsa kuti ndizosalala. Pa nthawi ya msonkhano, iwo sakanasindikiza. Nkhani yake? Mphete iliyonse ya flange inali itakonzedwa ndikupangidwa payokha. Zikalumikizidwa palimodzi, kugwedezeka kwa bawuti kunayambitsa kupsinjika kwadongosolo komwe kudapangitsa kuti pang'onopang'ono zotanuka, kuswa chisindikizo. Yankho lake silinali kuwalinganizanso aliyense payekhapayekha, koma kuchita nawo awiriawiri, omangirira-pamodzi chithandizo chothandizira kupsinjika musanayambe kudula komaliza. Izi zinapangitsa kuti mbali zonse ziwiri ziwonongeke pamodzi pansi pa katundu. Unali kuganiza kwadongosolo kokhuza kusalala, osati gawo limodzi lokha.
Izi zikugwirizana ndi lingaliro lalikulu: zolezera mbale ndipo njira zochepetsetsa sizimangokhala makina odziyimira okha. Ndi ntchito, gawo lofunikira lomwe liyenera kukonzedwa mogwirizana ndi sayansi yakuthupi, kuponya mmwamba, ndi makina otsika. Kuthekera kowona kwa ogulitsa, monga zomwe mungayembekezere kuchokera kwa wosewera wakale monga Mtengo wa QSY, zikusonyezedwa ndi luso lawo loyenda pa kudalirana kumeneku. Zili m'mapangidwe awo, mbiri yawo yolephera, komanso kufunitsitsa kwawo kukambirana osati kuchuluka kwa makinawo, koma njira yomwe imagwiritsidwira ntchito pazinthu zanu zenizeni. zitsulo mbali.
Chifukwa chake, poyesa mnzanu wopangira kapena kupanga makina, musangofunsa ngati ali ndi chowongolera. Afunseni momwe amazigwiritsira ntchito. Funsani za ntchito yawo yovuta kwambiri komanso zomwe aphunzira. Yankho lidzakuuzani zambiri za ukatswiri wawo wothandiza kuposa mndandanda wa zida zilizonse. Cholinga sichimangokhalira kuphwanyidwa patebulo; ndi kukhazikika pakugwiritsa ntchito. Ndipo izi zimafuna kumvetsetsa kwakuya komwe kumapitilira kupitilira ntchito yoyambira zolezera mbale okha.
