Pamene mainjiniya amatchula a rollformers gawo fakitale, iwo samangoyang'ana zitsulo zopindika - akufunafuna kutsimikizika kwapang'onopang'ono pansi pa katundu, kukhulupirika kwa microstructural pambuyo pa njinga yamoto, ndi zero kulolerana chifukwa cha kugwedezeka kwamphamvu kwa hydraulic manifolds. Ichi ndichifukwa chake kulondola sikuli nthawi yotsatsa pano-ndichofunika choyambirira chomwe chimaphikidwa mumphuno iliyonse ya cobalt, nyumba iliyonse ya silinda ya pampu ya piston, ndi chogudubuza chilichonse cha winch center chomwe tapanga zaka 12 zapitazi.
Chifukwa chiyani "Rollformers Part Factory" Ndi Nthawi Yosaka Yosocheretsa-Ndipo Zomwe Mukufunikira
Ogula ambiri amalemba "rollformers part factory" kuyembekezera kuzizira kozizira. Koma m'machitidwe, 83% yazinthu zomwe zimafuna kusasinthika kwa ma rollformer-grade-yolimba GD&T, makulidwe a khoma lobwerezabwereza, kusintha kosasunthika pakati pa madera opangidwa ndi makina - sizimapangidwira konse. Amapangidwa kudzera munjira zosakanizidwa: kuyika ndalama pakuvuta kwa mawonekedwe a ukonde, kenako makina a CNC amitundu yambiri kuti agwire ± 0.005 mm pamalo osindikizira ovuta. Tawona izi pamene North America mpope OEM anasintha kuchokera ku matupi osindikizira-ndi-welded valavu kuponya-makina AMS 5387 housings-ndi kudula kulephera munda ndi 67%.
Vuto lenileni si zida. Ndi kuwongolera kwazitsulo. Cobalt-nickel alloys ngati T800 samayankha pazida wamba kapena njira zoziziritsira. Mlingo wawo woumitsa ntchito umakwera pambuyo pa 0.3 mm wakuya kwakuya. Mlingo woganiziridwa molakwika umaphwanya wosanjikiza wapansi panthaka. Kuzimitsa kochedwa kumasokoneza dongosolo la tirigu. Ichi ndichifukwa chake kusaka kwa "rollformers part fakitale" nthawi zambiri kumabweretsa zolephera: malo ogulitsira ambiri alibe kuphatikizika kwa kutentha, kutsata kwa CMM, kapena kutsimikizika kwapadera kwa aloyi komwe kumafunikira pazigawo zofunika kwambiri.
Maluso Anayi Omwe Amalekanitsa Ma Partners a Precision Metal ndi General Suppliers
Tatsata kuwunika kopitilira 210 kwa othandizira pama hydraulic, mafuta & gasi, komanso magalimoto olemera. Ochita bwino kwambiri nthawi zonse akuwonetsa zinthu zinayi zomwe sizingakambirane:
- Mtundu wazinthu wokhala ndi batch-level traceability-osati ma cert mphero, koma kutentha kwathunthu kuchokera ku ingot yaiwisi mpaka gawo lomaliza, lotsimikiziridwa motsutsana ndi ASTM A992 ndi AMS 2269
- Njira-zokhoma Machining magawo kwa ma superalloys-kuthamanga kwa spindle kolembedwa, ma geometries a zida, ndi kukanikiza koziziritsa komwe kumatsimikiziridwa pagawo lililonse lazinthu (mwachitsanzo, T800 imafuna 42% kutsika kwa RPM kuposa Inconel 718 pa DOC yofanana)
- Kupitilira kwapang'onopang'ono pakati pa kuponyera-ku-machining handoffs-palibe kukonzanso zodabwitsa. Timagwiritsa ntchito makina opangira makina opangidwa ndi laser kuti tilipiriretu kucheperako musanadulidwe koyamba
- Kuyang'anira kogwira ntchito-osati kungodutsa / kulephera kuyesa-Kuyesa kupanikizika kwanyumba pa 1.5 × kukakamiza kugwira ntchito, kutsimikizira kutsirizika kwapamwamba kudzera pa profilometry pa malo osindikizira, ndi mapu a microhardness kudutsa madera omwe akukhudzidwa ndi kutentha
Izi sizongoyerekeza. Pamene wogwiritsa ntchito kumwera chakum'mawa kwa Asia ankafuna ma nozzles olowa m'malo mwa mapampu a jakisoni wa subsea, omwe adawagulira adapereka mayunitsi 12 - 3 adalephera kuyesa kophulika pa 1,200 psi. Gulu lathu lidaunikanso kachulukidwe kawo ka GD&T, adazindikira kusintha kosalamulirika pakati pa mizere yopangira nkhungu ndi makina omaliza a bore, ndikukonzanso mawonekedwe. Magawo onse 24 otsatira adadutsa 1,800 psi kutsimikizika.
Mtengo Wobisika wa "Zabwino Zokwanira" Zopanga
Makasitomala ena amafunsa kuti: "Kodi mungafanane ndi mtengo wa omwe timapereka pano?" Nthawi zonse timayankha ndi deta yeniyeni. Pa maziko a pampu achitsulo omwe amafunikira ISO 2768-mK kulolerana ndi Zn-Ni plating: mtengo wotsika mtengo unali $89/yuniti. Mtengo wathu: $132. Chifukwa chiyani? Chifukwa ntchito yawo idagwiritsa ntchito mchenga wokhawokha - zomwe zidapangitsa kuti 11% ya zidutswa za porosity ziwonjezeke m'matumba okwera kwambiri. Athu amagwiritsa ntchito mchenga wothandizidwa ndi centrifugal + kuchepetsa nkhawa + post-machining akupanga kuyendera. Zotsalira zatsika mpaka 0.7%. Mtengo wokonza moyo wonse udatsika ndi 40% chifukwa cha kuchotsedwa kwa bolt-hole pagulu lamunda.
Kusiyana kwa $ 43 kubweza m'miyezi 3.2. Chiwopsezo chenicheni sichokwera mtengo - ndi kutsika kwapansi: 0.012 mm kunja kwa kuzungulira pa winch center shaft roller imayambitsa kusiyanasiyana kodzaza, kufulumizitsa kusweka kwa khola. Tayesa izi m'mawonekedwe a vibration pamagulu atatu oyendetsa magalimoto. Kukonzekera sikunali kocheperako - kunali kuwongolera njira yolumikizira chitsulo chilichonse chisanagunde lathe.
Zomwe Zimatsatira Pakupanga Kwapamwamba kwa Alloy Precision Manufacturing
Kuyang'ana m'tsogolo, malire otsatirawa si makina othamanga - ndi zinthu zanzeru zopangira zinthu. Tsopano tikuyika ma tag a mbiriyakale yotentha mumayendedwe a T800: gawo lililonse limanyamula mayendedwe ake ozizirira, zomwe zimatilola kulosera machitidwe odalira makina a microstructure chida chisanayambe. Izi zimasuntha khalidwe kuchoka pakudziwika kupita ku mapangidwe. Kwa makasitomala omwe amafufuza "rollformers part fakitale", yankho likusintha: kupanga chitsulo cholondola tsopano kumatanthauza kutulutsa nzeru, kuwongolera makina, komanso kuyankha kwazitsulo -osati kungogudubuzika.
Ngati ntchito yanu ikufuna kubwerezabwereza komwe kulephera sikungatheke, yambani ndi kutsata zinthu, tsimikizirani kutanthauzira kwa GD&T, osati kujambula kokha, ndikuumirira malipoti oyeserera, osati kungoyang'anira. Umu ndi momwe mumasunthira kuchoka kumalo osungiramo zinthu kupita kumalo otetezedwa.
