Pamene mainjiniya amatchula a zosapanga dzimbiri kutsinde wodzigudubuza kwa ma winch a hydraulic, ma pump a m'mphepete mwa nyanja, kapena magalimoto onyamula katundu wolemetsa, sikuti amangoyitanitsa gawo limodzi - amathandizira kuti pakhale bata pansi pa 300+ bar pressure, kukana kuponyera m'malo okhala ndi chloride, ndikuwonetsetsa kuti ziro kutha pambuyo pa mizungu 10,000. Kudalirika kumeneko sikuchokera kwa ogulitsa ma generic. Amachokera ku a zitsulo zosapanga dzimbiri shaft wodzigudubuza fakitale ndi chilango chazitsulo, kayendetsedwe ka kayendetsedwe kake, ndi kutsimikizika kwa dziko lenileni-osati mabulosha.
Chifukwa Chake "Chitsulo Chosapanga" Pachokha Sichikukwanira - Ndipo Chofunika Kwambiri
Ogula ambiri amaganiza kuti 304 kapena 316 amatsimikizira magwiridwe antchito. M'malo mwake, tawona ma roller a shaft akulephera kuzungulira 8,000-osati chifukwa cha dzimbiri, koma chifukwa cha kusagwirizana kwapang'onopang'ono m'malo opangira chakudya, kapena kupsinjika kotsalira komwe sikunasinthidwe pambuyo pa kutembenuka kwa CNC. Fakitale yeniyeni yachitsulo chosapanga dzimbiri yodzigudubuza iyenera kuwongolera zinthu zitatu zomwe sizingakambirane: kutsatiridwa kwa zinthu ku nambala ya kutentha, kukhazikika kokhazikika panthawi ya mchenga kapena kuponya ndalama, komanso kuchepetsa kupsinjika kwapambuyo pakupanga komaliza.
Ku QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., chogudubuza chilichonse chachitsulo chosapanga dzimbiri chimayamba ndi certified AMS 5643 kapena ASTM A743 CF8M billet kapena ingot. Palibe satifiketi ya mphero yomwe imalandiridwa popanda kuwunikanso kwamankhwala kwathunthu pa OES spectrometry. Timapanga mapu olekanitsa kaboni m'magawo osiyanasiyana pogwiritsa ntchito mbiri ya microhardness-chifukwa kusiyana kwa 5-HRC pakati pa pamwamba ndi pachimake kumatanthauza kuyambitsa ming'alu ya kutopa msanga pansi pa katundu wovuta.
Kuphatikizika Koyima Ndiko Kusiyanitsa Yeniyeni
Ambiri "opanga" akuponya kunja, kukonza, ndi kumaliza kuti alekanitse ogulitsa. Izo zimapanga mipata handoff: maziko samadziwa zomaliza GD&T callouts; makina ogulitsa makina sangathe kusintha mitengo ya chakudya cha microstructure yeniyeni; chotenthetsera kutentha amalandira mbali popanda kudziwa kuti ndi madera onyamula zinthu zofunika kwambiri.
Ndife eni ake magawo atatu. Malo athu ovomerezeka a ISO 9001 amayendetsa mchenga wa ma roller a mainchesi akulu (mpaka Ø420 mm), kuyika ndalama pamakina ovuta kuzizira mkati, ndi makina a 5-axis CNC omwe ali mkati mofufuza kuti agwire ± 0.008 mm malo enieni pamabowo ofunikira. Makasitomala akatumiza chojambula cha cholembera cha winch center shaft roller chokhala ndi mafuta ophatikizika ndi mapewa olumikizana ndi zosokoneza, gulu lathu limatsimikizira njira yazida *isanapange* nkhungu, osati pambuyo poyang'ana nkhani yoyamba.
Kuphatikizikaku kumabweretsa zotsatira zoyezeka: 42% kukonzanso zocheperako, 100% kubwereza kobwerezabwereza pamwamba Ra ≤0.4 µm pamasamba olimba a 17-4PH, komanso kutsatiridwa kwathunthu kuchokera ku satifiketi yamafuta mpaka lipoti lomaliza la CMM-mpaka pa ID ya spindle yomwe imagwiritsidwa ntchito pogaya komaliza.
Kumene Ma Catalogs Okhazikika Amafupikitsa—ndi Momwe Mwambo Umayitanitsira
Zodzigudubuza zazitsulo zosapanga dzimbiri zosapanga dzimbiri nthawi zambiri zimatengera kukweza, kutentha kozungulira, komanso kuthirira kofanana. Mapulogalamu enieni amaphwanya malingaliro amenewo tsiku ndi tsiku. Mmodzi wa makasitomala aku North Sea adanenanso kuti kuphulika mobwerezabwereza pamapampu awo a subsea pump drive - mpaka kusanthula kwa vibration kunavumbulutsa kumveka kwa harmonic pa 1,740 rpm, kukondweretsa ma frequency achilengedwe mu gawo lodzigudubuza losathandizidwa. Zolinga zawo zimafuna "316 SS," koma yankho linkafuna kalasi ya 17-4PH yokhala ndi ukalamba wa H900, kuphatikizapo kusokoneza kwa 0.3 mm komwe kumapangidwira mwachindunji kuponya kuti aumitse mfundo.
Nthawi zambiri timagwira zopatuka ngati izi: T800 cobalt-based alloy rollers pamapampu ojambulira kutentha kwambiri, AMS 5387 cobalt nozzles ophatikizidwa m'nyumba zodzigudubuza kuti agwiritse ntchito slurry, ndi ma geometri osakhala wamba pomwe milu ya GD&T imapitilira malire a ASME Y14.5-2018-kulekerera zolakwika. Ndemanga yathu ya uinjiniya ikuphatikizanso mayankho okhudzana ndi kupangidwa mkati mwa maola 48, okhala ndi zithunzi zosonyeza njira zina zomangira, kutengera momwe kutentha kumayendera, komanso kusinthika kwapadziko lapansi pamavalidwe ndi mtengo wake.
Kutumiza Padziko Lonse Popanda Kusokoneza Padziko Lonse
"Kutumiza mwachangu" sikukutanthauza kanthu ngati kusuntha kwapakatikati kumachitika pakati pa ma prototype ndi maere opanga. Timakhazikitsa malamulo okhwima a batch: kupitirira 50 kg pa kutentha kwa ma roller ang'onoang'ono, kuyesa kwa ultrasonic kwa ma castings onse > Ø150 mm, ndikuwunika komaliza motsutsana ndi ma geji omwe amatchulidwa ndi makasitomala - osati ma calipers okha.
Kuyenda kwathu kowonda kumathandizira nthawi zotsogola zokhazikika: Masabata a 4 a ma prototypes (kuphatikiza kuvomereza kwa mawonekedwe), masabata a 6-8 pamadongosolo apakatikati (ma PC 50-500), mazenera obweretsa otsekedwa polowera - osayerekezedwa. Makasitomala ku Germany, Canada, ndi Singapore amatsimikizira zokolola zanthawi yoyamba kuposa 98.7% m'magawo atatu otsatizana. Kusasinthika kumeneku kumachokera ku zolembedwa zoyendera - osati zabwino.
Ngati ntchito yanu ikufuna zochulukirapo kuposa kukana dzimbiri - ngati ikufunika moyo wotopa wodziwikiratu, kukhazikika kwa kutentha pa 400 ° C, kapena zero galling pakawuma - ndiye kuti fakitale yanu yazitsulo zosapanga dzimbiri iyenera kutsimikizira luso la sayansi yakuthupi, osati kungopanga makina. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. amapanga zigawo zomwe kulephera sikungatheke. Chifukwa m'makina a hydraulic, magalimoto opangira uinjiniya, ndi zida zamafuta, chodzigudubuza sichatsatanetsatane. Ndiyo pivot point.
