Mukamva 'zigawo zolezera mtima', malingaliro ambiri amalumphira molunjika kuzinthu zazikulu zamatikiti: mipukutu yogwirira ntchito, mipukutu yosungira, ma silinda a hydraulic. Ndizo zinthu zokongola. Koma mutu weniweni, zinthu zomwe zimangoyimitsa Lachiwiri masana, nthawi zambiri zimakhala m'gulu lothandizira. Zipinda zogona, zida zolumikizirana, mikwingwirima yozungulira, zomangira zishalo. Izi ndi zigawo zomwe kulolerana ndi mfumu, ndipo cholowa m'malo chomwe 'chayandikira mokwanira' ndi njira yosinthira kugwedezeka, kuvala msanga, ndi kuyimba komwe simukufuna kuyimba nthawi ya 3 AM. Ndawonapo ntchito zambiri zikuyang'ana bajeti pazigawo zomwe zikugwiritsidwa ntchito pofufuza magawo ofunikirawa komanso olumikizana nawo kuchokera kwa ogulitsa omwe sadziwa momwe zinthu zilili komanso zolemetsa zomwe amakhalamo. Ndi chuma chabodza.
Zovuta Zosawoneka: Kupitilira Ma Rolls
Tiye tikambirane za kubala nyumba kwa kanthawi. Pa pepala, ndi chipika chachitsulo chokhala ndi bowo. M'machitidwe, ndi mawonekedwe pakati pa mpukutu wozungulira ndi chimango chokhazikika, chotengera mphamvu yayikulu yozungulira. Nyumba yopangidwa kuchokera ku chitsulo chopepuka imatha kuyesa static katundu, koma chifukwa cha kutopa kwa chowongolera, imatha kupanga ming'alu yaying'ono. Ndimakumbukira nthawi yomwe chomera chimathamangitsa vuto la kugwedezeka kosalekeza. Iwo anasintha masikono, zoyendetsa bwino, ntchito. Wolakwa? Kabowo kakang'ono kakang'ono m'nyumba yolowa m'malo kuchokera kusitolo yamakina. Izo sizinali mmimba mwake; anali cylindricity ndi pamwamba mapeto. Kubereka sikunali kukhala bwino, zomwe zinapangitsa kukhumudwa ndipo pamapeto pake, kugogoda. Phunziro linali lakuti kwa magawo awa, a mavuto levelers mbali zomwe zimapanga mafupa a makina, khalidwe la kuponyera ndi kulondola kwa makina sikungakambirane.
Apa ndipamene makolo a foundry amafunikira. Kampani ngati Malingaliro a kampani Qingdao Qiangsenyuan Technology Co., Ltd. zimabwera m'maganizo. Ndi zaka makumi atatu mu zipolopolo ndi kupanga ndalama, amamvetsetsa kapangidwe ka tirigu ndi kukhulupirika. Kwa mkono wolumikizana ndi kupsinjika, womwe umawona kusinthasintha kosalekeza, kugwiritsa ntchito chitsulo chopangidwa bwino kapena chitsulo chopangidwa bwino - chopangidwa kuti chizitha kupirira bwino - kumapangitsa kusiyana kwa moyo wautumiki womwe mutha kuyeza m'miyezi kapena zaka, osati pa pepala lokha. Ntchito yawo yokhala ndi ma alloys apadera ndi yofunikanso pazinthu zenizeni, zobvala kwambiri m'malo ovuta.
The eccentric shaft ndi chitsanzo china chapamwamba. Ndilo pamtima pakusintha kwa mipukutu pa ma leveler ambiri. Kulumikizana pakati pa shaft, zitsamba zake, ndi chishalo ndizofunika kwambiri. Momasuka kwambiri, mumapeza kusewera komanso kusanja kosagwirizana. Pothina kwambiri, mumatha kugwidwa panthawi yakukula kwamafuta. Ndakhala gawo la kubwezeretsa komwe tidasinthanso msonkhano ndi magawo ochokera kwa ogulitsa osiyanasiyana. Makinawa adapangidwa kuti asindikize, koma kutentha kwa shaft sikunali yunifolomu, zomwe zimapangitsa kuti pakhale phokoso laling'ono pambuyo pa miyezi isanu ndi umodzi ya utumiki. Kusinthako kunakhala kolimba, ogwiritsira ntchito anaumiriza, ndipo tinatha ndi zolephera zambiri. Zotengera? Chigawo chilichonse panjira yolemetsa, ngakhale chikuwoneka ngati chachilendo bwanji, ndi tension levelers gawo zomwe ziyenera kuchitidwa monga choncho.
Zosankha Zakuthupi: Si Chitsulo Chabe
Kufotokozera zitsulo za mbale yovala kapena chipika chowongolera ndi njira yotsimikizika yopezera gawo lomwe limalephera mofulumira kuposa momwe liyenera kukhalira. Kuphulika kuchokera pamzere, makamaka ngati mukugwiritsa ntchito zofukiza ndi mafuta (HRPO) kapena zitsulo zina zamphamvu kwambiri, ndi zankhanza. Chitsulo cha kaboni cha 1045 chikhoza kukhala chabwino kwa mzere wocheperako, koma pamzere wopitilira, mukuyang'ana zitsulo zolimba kapena kuphatikiza zoyikapo za tungsten carbide. Sayansi yazinthu zomwe zimapanga zisankhozi ndipamene mtengo weniweni wogwirira ntchito umasungidwa.
Izi zimagwirizananso ndi luso la wopanga apadera. Kuyang'ana mbiri ya ogulitsa, monga yomwe mungapeze https://www.tsingtaocnc.com, amakuuzani zomwe adazikonzera. Ngati alemba ma alloys opangidwa ndi nickel kapena cobalt pamodzi ndi zopereka zawo, zikuwonetsa kumvetsetsa kwa kutha kwa dzimbiri komanso kukana kwa dzimbiri komwe kumafunikira pamakina aku mafakitale. Mwachitsanzo, kalozera wolowera kapena kutuluka wopangidwa kuchokera ku chitsulo chosapanga dzimbiri (monga CF-8M) amatha kuchepetsa kuphulika komanso kutulutsa tinthu tating'onoting'ono poyerekeza ndi gawo lokhazikika lachitsulo cha kaboni, kuwongolera mawonekedwe apamwamba.
The kulephera mode ife nthawi zambiri kunyalanyaza ndi kutopa. Zigawo sizimaduka nthawi zonse kuchokera pakuchulukira kumodzi; amafa kuchokera ku mikombero yaying'ono chikwi. Njira yolumikizirana yolumikizirana ndi leveler's drive ndiye munthu wamkulu. Kusankha chinthu chokhala ndi mphamvu zotopa bwino, monga chitsulo chopangidwa ndi aloyi, ndikuwonetsetsa kuti makinawo sayambitsa zowumitsa zopanikizika (ngodya zakuthwa, kutha kwapamwamba m'malo a fillet) ndikofunikira. Ndawonapo ndodo zikulephera pagawo la ulusi chifukwa muzu wa ulusi udapangidwa mwamphamvu kwambiri, ndikupanga malo abwino oyambira ming'alu. Ndi izi zomwe zimalekanitsa gawo logwira ntchito kuchokera ku lodalirika tension levelers gawo.
The Machining & Fit Conundrum
Ngakhale ndi kuponyedwa bwino kapena kupanga, ntchitoyo imangochitika theka. CNC Machining ndi pomwe gawo limapeza malo mu makina. Kwa zigawo zikuluzikulu, sitikunena za miyeso; tikukamba za kulolerana kwa geometric-parallelism, perpendicularity, malo enieni. Nkhope yokwera ya hydraulic cartridge valve block pa chimango chowongolera iyenera kukhala yathyathyathya ndikukhala ndi malo oyenera kuti asatayike kunja. Ntchito yowoneka ngati yophweka, koma ngati kachitidwe ka makina ndi kolakwika, kupsinjika kotsalira mu gawolo kumatha kupangitsa kuti isokonezeke itatha kuchotsedwa pabedi.
Sitolo yomwe imangopanga zopepuka ndiyovuta pano. Mufunika wogulitsa amene CNC Machining magawanizo anazolowera zolemetsa, zovuta mbali. Ayenera kumvetsetsa momwe angakhazikitsire chiwongolero chachikulu, chosasinthika ngati chimango cham'mbali popanda kupangitsa kupsinjika, komanso momwe angakwaniritsire kusasinthika pagulu. Mukafuna zida zinayi zofanana za zishalo, ziyenera kukhala zofanana, osati kulekerera kusindikiza, koma ndi kusasinthasintha komwe kumapangitsa kuti azichita chimodzimodzi pansi pa katundu. Mulingo wowongolera uwu ndi womwe umalola ndandanda zoloseredwa zokonzekera.
Ndiye pali zoyenera. Kusintha kuchoka pa sliding fit kupita ku interference fit ndi chisankho chozikidwa pa ntchito, ndipo kulakwitsa ndikokwera mtengo. Pa pini yolumikiza mikono iwiri yolumikizirana, mungafune yolowera yotsetsereka yokhala ndi nsonga yamafuta. Kuti pakhale cholumikizira choponderezedwa pa shaft, muyenera kusokoneza koyendetsedwa. Ndikukumbukira kumangidwanso komwe tidagwiritsa ntchito gearbox yatsopano. Shaft yotulutsa idapangidwa kuti ikhale yololera kuti ikhale yokwanira. Komabe, nyumba yomwe tinali nayo (gawo lakale, lopulumutsidwa) linali pamwamba pa kulekerera kwake. Zotsatira zake zinali zotayirira kwambiri. Sitinaipeze pa nthawi ya msonkhano, ndipo m'milungu yochepa chabe, nyumbayo inaphwanyidwa. Kukonzaku kunali kukonza nyumba ndi kuika manja—nthawi yopuma yomwe sitikanakwanitsa. Icho chinatsindika kuti kufanana kwatsopano mavuto levelers mbali ndi zomangamanga zilipo amafuna zambiri kuposa cheke micrometer; zimafunikira kuganiza kwadongosolo.
Zolephera Zenizeni Zapadziko Lonse ndi Zobwerezabwereza
Mumaphunzira zambiri kuchokera pakuwonongeka kuposa buku lamanja. Tidakhala ndi mzere wopitilira apo pomwe ma roller olowera magalimoto amapitilirabe kugwira. Zodzigudubuza zomwezo zinali bwino, koma ma axle a stub omwe amazungulirapo anali kulephera. Mapangidwe apachiyambi adagwiritsa ntchito shaft yolimba kwambiri yokhala ndi bushing wamba wamkuwa. Chilengedwecho chinali chofunda komanso chafumbi. Njira yolephereka inali kuvala kwa abrasive pa shaft ndi kuvala zomatira (kugunda) mu tchire. Kukonzekera kwathu koyamba kunali chrome-plate the shafts. Zinathandiza, koma plating pambuyo pake idaphwanyidwa.
Kubwereza kwachiwiri, komwe kunagwira ntchito, kunali zinthu zonse ndi kusintha kwapangidwe. Tidapanga ma axles atsopano opangidwa kuchokera ku chitsulo cholimba cholimba kwambiri cholimba kwambiri, ndikuchiphatikiza ndi matabwa amkuwa opangidwa ndi graphite kuchokera kwa katswiri ngati QSY, yemwe amatha kupanga ndi makina ophatikizika azinthu izi. graphite anapereka mafuta youma, kulimbana ndi fumbi. Ili silinali yankho la pashelefu; chinali mgwirizano pakati pa gulu lathu lokonza ndi malo opangira makina opangira makina kuti apange cholinga tension levelers gawo. Ndi njira iyi yothetsera mavuto yomwe imatanthawuza ntchito yokhazikika.
Vuto linanso lodziwika bwino ndikungoganiza kuti zomangira zonse ndizofanana. Maboti omwe amasunga chock cholezera m'malo mwake amakhala ndi kupsinjika kwakukulu kometa ubweya. Kugwiritsa ntchito bawuti yokhazikika ya Giredi 5 m'malo mwa Giredi 8 yamphamvu kwambiri kapenanso bawuti yamutu wa alloy socket kungayambitse kutambasula ndipo, pamapeto pake, kusweka. Zikuwoneka ngati zazing'ono, koma bawuti yosweka mu dzenje lopopedwa mwakhungu ndikuponya kwakukulu ndi vuto lokonzekera maola ambiri. Tsopano, timafotokozera ndikuyika zomangira ngati gawo la zida zilizonse, ndikuzitenga ngati zinthu zofunika kwambiri.
Kupeza Philosophy kwa Nthawi Yanthawi Yaitali
Ndiye, njira yake ndi yotani? Ndi za kupanga ma chain chain kuti akhale odalirika, osati pamtengo wokha. Kwa mapangidwe apamwamba komanso ovala kwambiri mavuto levelers mbali, mufunika abwenzi omwe amalankhula chilankhulo cha zitsulo komanso makina olondola, osati kungogula zinthu. Mukufuna wogulitsa amene akufunsani mafunso: Kodi kutentha kwa ntchito ndi kotani? Kodi ma frequency anji? Ndi chiyani chomwe chinalephera kumbali yakale? Webusaiti ngati ya Qingdao Qiangsenyuan Technology, yomwe ikuwonetsa mbiri yakale pakuponya ndi kupanga ma aloyi osiyanasiyana, ndi chizindikiro chabwino choyambira chakuya.
Zimakhudzanso kukonzekera kutha. Ambiri omwe ali muutumiki ali ndi zaka zambiri. Opanga zida zoyambira (OEMs) sangawathandizenso, kapena nthawi zotsogola ndizoletsedwa. Kukhala ndi gwero lachiwiri lodalirika lopangira zigawozi - zomwe zimatha kusintha mainjiniya kuchokera ku zitsanzo zotha, kulangiza za kukweza kwa zinthu, ndikupereka gawo lomalizidwa, lopangidwa ndi makina - ndilofunika kwambiri. Izi zimasintha kuyimitsidwa kwa mzere wa sabata kukhala kutha kwa mlungu wokonzekera.
Pomaliza, lembani zonse. Mukapeza njira yomwe imagwira ntchito—chinthu chatsopano cha ntchentche zong’ambika, chololera chosinthika cha shaft, wogulitsa wina wa zigawo zachitsulo chachitsulo—chilembeni. Pangani nkhokwe yanu yamkati. Kukumbukira kophatikizana komwe kumagwirira ntchito pamakina anu enieni ndi kusakanikirana kwazinthu ndiye chinthu chanu chofunikira kwambiri. Imasintha lingaliro la 'tension leveler parts' kuchokera pamndandanda wogula wamba kukhala laibulale yamayankho omwe amapangitsa kuti mzere wanu ukhale wolimba komanso wosasunthika.
