Iyo abajenjeri bagaragaje Alloy 400 kumazu akomeye ya hydraulic ya valve cyangwa ibikoresho bya pompe ya piston yambaye cyane, ntabwo bahitamo gusa ibikoresho-biyemeza guhagarara neza, kurwanya ruswa mubidukikije bikungahaye kuri chloride, hamwe na mashini ishobora gutegurwa mugihe cyo kwihanganira GD&T. Iyo mihigo ifata gusa niba alloy 400 igice cyuruganda gutanga ibice byagaragaje uburambe hamwe nibisobanuro bya alloy: imyifatire yayo yo kunaniza akazi, kugabanuka k'ubushyuhe bwumuriro, hamwe no kumva imihangayiko isigaye mugihe cyo kuvura ubushyuhe.
Twabonye imishinga myinshi ihagaze - ntabwo iturutse ku nenge zishushanyije, ahubwo duhereye ku bushobozi bwo gukora budahuye. Umukiriya yigeze kutwoherereza igishushanyo cyumubiri wa Alloy 400 utabara umuvuduko ufite ± 0,01 mm kumwanya wukuri ku byambu umunani M12. Utanga isoko yabanje yakoresheje ibikoresho bisanzwe hamwe na coolant flow. Igisubizo? Ibice bitatu byakuweho, micro-ibice hafi yumuzi wurudodo, no gutinda ibyumweru bibiri. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Dukora imashini igice kimwe dukoresheje ingamba nkeya-RPM, ingamba zo kuzunguruka cyane, ikirere cyo mu kirere aho gukonjesha imyuzure, hamwe na passe zikurikirana zikarangira kuri gahunda imwe - bigatuma kugoreka ubushyuhe biri munsi ya mm 0.005. Ibyo ntabwo ari ibitekerezo. Nibyo imyitozo ya buri munsi.
Icyitonderwa ntabwo cyongeweho-Yubatswe mumurongo wibikorwa
Alloy 400 ntabwo ari "imashini-nubwato". Imikorere yacyo ishingiye kuburyo gukina, gutunganya, no kurangiza bikorana. Ntabwo dushyira hanze intambwe iyo ari yo yose. Ikigo cyacu cyujuje ISO gikora ishoramari rya geometrike igoye - nk'amazu ya pompe ya pompe ifite imiyoboro ikonjesha - hanyuma igahita yerekeza kuri 5-axis ya CNC ikora ibikoresho bya karbide ifite impande zometse kuri nano zashizweho cyane cyane kuri nikel-umuringa. Nta ntoki. Nta cyiciro-cy-itandukaniro muburyo butandukanye. Nta re-clamping itangiza ikosa.
Uku guhuza guhagaritse gutanga inyungu eshatu zifatika:
- Kugenzura microstructure.
- Ububiko buke: CMM zacu zikora ASME B89.1.12M yuzuye yubugenzuzi nyuma ya buri gikorwa - ntabwo ari cheque yanyuma. Dukurikirana ubushyuhe bwumuriro hejuru yimikorere kandi twishyura inzira yibikoresho mugihe nyacyo.
- Ubwishingizi bw'ubuso.
Kuki "Custom" Bisobanura Kurenza Ibidasanzwe bya Geometrie
Amaduka amwe yiyita "gakondo" kuko yemera ibishushanyo bya PDF. Ibikorwa nyabyo byigenga bitangira kare-hamwe no guhitamo ibikoresho byo kugurisha nta datashe yerekana. Alloy 400 ikora neza mumazi yinyanja, yego - ariko byagenda bite mugihe porogaramu yawe nayo izunguruka hagati ya 40 ° C itangira na 120 ° C ikora temp? Ibisanzwe bisanzwe Alloy 400 irashobora gukuramo. Dufatanya nabashinzwe gutanga isoko kugirango batange isoko ASTM B164 yometseho akabari hamwe nigipimo cyoroshye cyo kwangirika kwangirika (IGC) - kandi twemeza ubushyuhe bwose hamwe na ASTM G28A kwipimisha mbere yo gukata.
Turakemura kandi amakimbirane atagaragara ku mpapuro. Urugero: Pompe yu Burayi OEM yerekanye Alloy 400 yo guterana nozzle ariko isaba Ra ≤ 0.4 µm ku myanya yimbere. Gusya bisanzwe bisiga ibimenyetso byo kuganira; guswera bikuraho ikibazo gikomeye-gikomeye. Igisubizo cyacu? Imashini ya Hybrid yamashanyarazi (ECM) kugirango ikurweho byinshi, ikurikirwa na diyama ya orbital yubahiriza hamwe nigihe cyo gutanga ibitekerezo bya metero. Igihe cyigihe cyiyongereyeho 18%, ariko umusaruro wambere-wavuye kuri 62% ugera kuri 99.3%. Nicyo giciro cyimigenzo ikora-ntabwo gakondo yo kwisiga.
Traceability Urashobora kugenzura-Ntabwo ari ibirego gusa
"Full traceability" ntacyo bivuze keretse niba ushobora gufungura raporo ukareba: umubare nyawo wo gushonga wumubari mbisi, ivugurura rya gahunda ya CNC ryakoreshejwe kuri buri murongo, icyemezo cya Calibibasi ya CMM cyashyizweho igihe cyagenwe mugihe cyamasaha 4 yo gupimwa, hamwe nindangamuntu yabasinyiye yasinyiye kugenzurwa mumashusho munsi ya 200-yamurika hamwe na 10 × gukuza. Ibi twabishyize muri ERP yacu - ntabwo ari agasanduku k'ubuziranenge, ariko nk'igikoresho cyo gukemura ibibazo. Mugihe umukiriya yamenyesheje ko gasike yamenetse hakiri kare kuri valve yumuvuduko, twakwegeye impanga ya digitale yicyo gice, ibikoresho byambukiranya ibikoresho, hanyuma dusanga impinduka imwe yinjiza hanze yubuzima busabwa. Twabisimbuye - kandi twongeyeho ibikoresho byikora-ubuzima bikurikirana muri gahunda zose za Alloy 400.
Iyi minzani. Waba ukeneye prototype imwe cyangwa ibice 500 buri gihembwe, buri gice cya Alloy 400 gitwara QR yanditseho ikirango gihuza dosiye yuzuye ya digitale: impapuro zerekana ibikoresho, inyandiko zerekana ubugenzuzi, umurongo wo kuvura ubushyuhe, ndetse n’ibiti bya pH bikonje biva mu ngirabuzimafatizo.
Guhitamo an alloy 400 igice cyuruganda ntabwo ari ugushaka amagambo yo hasi-ni ukumenya umufatanyabikorwa ufite inzira igoye ihuye ninshingano zawe zikomeye. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Dufata buri cyiciro cya Alloy 400 nkamasezerano ya metallurgjiya: gutanga ibisobanuro byuzuye, kubungabunga ubusugire bwa microstructural, no kwemeza imikorere ikora - atari kumpapuro gusa, ahubwo no mumurima. Kuberako iyo sisitemu yawe ikora kuri 300 bar mubihe byo hanze, ibice byo kwihanganira ntibiganira. Natwe ntitubikora.
