Ibice byo guta umucanga bikomeza kuba inkingi ya sisitemu yinganda ziremereye-atari ukubera ko zishaje, ahubwo ni ukubera ko zitanga igihe kirekire, itajegajega, hamwe no kugenzura ibiciro aho bifite akamaro kanini: imbere muri hydraulic manifolds, imibiri ya valve yumuriro, hamwe nububiko bwa pompe yumuvuduko mwinshi.
Twataye ibice birenga 12.000 byo guta umucanga kubinyabiziga bya OEMs mumezi 18 ashize yonyine. Muri buri cyiciro, ukuri kumwe gusubiramo: iyo uburebure bwurukuta burenze mm 25, igitutu cyo gukora kizamuka hejuru yumubari 350, cyangwa ubuzima bwumurimo bugomba kurenza imyaka 15-guta umucanga ntabwo ari inzira yo gusubira inyuma. Nibikorwa byonyine binganya uburinganire bwa metallurgical hamwe nibikorwa bya geometrike nini, igoye.
Bitandukanye no gushora imari, iruta iyindi ifite uruzitiro ruto ariko igacika munsi yumubyigano wamagare yumuriro, guta umucanga bitanga ubushobozi bwo kugabanuka no guhangana na sisitemu ya ferrous kandi ivanze cyane. Twabonye inzu ya cobalt-nikel (AMS 5387) inzu ya silinderi irokoka 40.000+ yikurikiranya ryumuvuduko mwamateraniro ya pompe yo hanze - gusa kubera ko uburyo bworoshye bwumucanga bwatumaga byemerwa gukomera, bikagabanya kugabanuka hagati no kugabanuka kwa mikorobe.
Ibintu bitatu bya tekiniki bitandukanya ibice byumucanga bikora nibisigazwa:
- Kwihanganira inteko.
- Guhitamo sisitemu.
- Nyuma yo kugabanuka: Kunyunyuza amasaha 4 kuri 920 ° C bikurikirwa no gukonjesha itanura ntibishobora kuganirwaho amazu ya pompe ya piston-kuyisimbuka byongera gutandukana kwa GD&T kugera kuri mm 0,15 kuri hejuru ya datum.
Gukoresha ibiciro ntabwo ari ibikoresho byo hasi gusa. Ni ugukuraho ibikorwa bya kabiri. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Twinjiza datum zo gutunganya muburyo bwo gushushanya - bityo igice cyo guta umucanga kigera muri selire ya CNC cyiteguye kurangiza, ntabwo ari urusyo rukabije. Ibyo bigabanya kuyobora igihe cyiminsi 3.2 kurutonde kandi bigabanya amakosa yo gushiraho ibice 41%. Ntabwo "duterera noneho imashini." Twataye * kubwo gutunganya.
Bamwe bavuga ko ibishusho byumucanga byacapwe 3D bikuraho ibiciro byose. Ariko mubikorwa nyabyo-byisi, ibicapo byacapwe ntibibura imbaraga zo gukomeretsa zikenewe mubyuma binini hejuru ya kg 120. Twagerageje byombi: impapuro zacapwe zananiwe kuri 142 bar gusuka igitutu; ibishushanyo mbonera bya silika isanzwe yubatswe kuri 198 bar-hamwe na zeru yatwitse cyangwa isuri. Gucuruza-ntabwo ari theoretical-bipimirwa ku gipimo cy'umusaruro. Ibice byacu byo guta umucanga kuri ubu bihagaze kuri 99.1%, bigenzurwa hakoreshejwe CMM gusikana ibice byose bikomeye hamwe no gufunga hejuru mbere yo kuvura ubushyuhe.
Gukurikirana ibikoresho ntabwo ari impapuro-ni physics. Buri kintu kinini cya ASTM A27 Icyiciro cya WCB cyuma cyangwa AMS 5387 cobalt alloy gitwara urusyo rwuzuye, raporo zisesengura ryerekana, hamwe namakuru yikizamini cyanditswemo numero yubushyuhe. Mugihe umukiriya wo muri Noruveje yasabye ko hashyirwaho icyiciro cya winch center shaft roller icyiciro cya 2019, twakuyemo igiti cyambere cyo gushonga, dusanga icyitegererezo nyacyo, kandi twemeza ko gukomera byagumye muri ± 2 HRC nyuma yimyaka umunani mububiko bwa marine zero.
Uru rwego rwo kugenzura ruva muburyo bwo guhuza: ikigo cyacu cyujuje ISO gikora ibintu byose uhereye kumucanga wicyatsi kibisi no kunyeganyega kugeza T6 ivura ubushyuhe, guturika ibisasu, hamwe nubugenzuzi bwa nyuma ukoresheje ibigereranyo bya optique byahinduwe neza na NIST. Nta ntoki. Nta cyuho cyuzuye. Itsinda rimwe gusa ribazwa buri micron yuburyo bwuzuye kandi buri joule yo kurwanya ingaruka.
Ibice byo guta umucanga bigenda neza mugihe abajenjeri babifata nka sisitemu yakozwe - ntabwo ari ibyuma. Ibyo bivuze gukora igishushanyo mbonera gikikije inzira yo gukuramo ibikoresho, kwerekana ahantu hashobora kubaho hashingiwe ku buryo bwo kwerekana ubushyuhe bwa gradient-ntabwo ari umuco-no guhitamo ibinyomoro bishingiye ku kuvunika gukomeye, ntabwo ari imbonerahamwe yimbaraga gusa. Twanze ibyifuzo 17 bya prototype muri 2024 kuko guhamagarwa kwa GD&T bivuguruzanya nuburyo bwo kugabanuka gukomeye. Ibyiza kuvuga "oya" kuruta kohereza igice cyananiranye kuri 3,200 psi.
Niba porogaramu yawe isaba ubunyangamugayo bwubatswe munsi yumutwaro wikurikiranya, kurwanya ruswa mubidukikije-gaze, cyangwa gusubiramo ibipimo mubice 500 biruka-ibice byo guta umucanga ntabwo ari tekinoroji yumurage. Nibisubizo byubushakashatsi byubatswe kubikorwa-bikomeye. Kandi batangirana no kumenya neza aho icyuma gishongeshejwe kizatemba, gikonje, kandi gifunze muburyo bwimbuto - mbere yuko ingano yambere yumucanga ikora ku gishushanyo.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikora ibice byo guta umucanga kubakiriya bisi bapima intsinzi mugihe cyo hejuru-ntabwo igiciro cyibiciro. Akazi kabo karerekana ko kuramba no gukoresha neza ibiciro bidahiganwa. Barikomatanya.
