Iyo ushakishije ubutumwa bukomeye bwibikoresho bya sisitemu ya hydraulic, ibikoresho bya peteroli na gaze, cyangwa amateraniro ya pompe yumuvuduko mwinshi, injeniyeri nabashinzwe gutanga amasoko ntibakenera gusa a Ubushinwa uruganda rukora ibyuma - bakeneye imwe ifata ituze ryurwego, uburinganire bwa microstructure, hamwe nibishobora kugaragara nkibidashoboka. Twabonye imishinga myinshi yatinze guterwa na AMS 5387 ya cobalt alloy itavanze, amazu ya silinderi nyuma yo kuvura ubushyuhe, cyangwa gusobanura nabi GD&T bigaragara gusa mugihe cyo guterana kwanyuma. Niyo mpamvu kwiringirwa atari ikirego cyo kwamamaza hano - cyubatswe muri buri cyiciro: kuva ibyemezo byibanze kugeza kuri CMM yagenzuwe bwa nyuma.
Ubuhanga Bwimbitse Bwuzuye Urashobora Kwemeza - Ntabwo ari amasezerano gusa
Ibishingwe byinshi bifata ibyuma bisanzwe byumuhondo cyangwa ibyuma bidafite ingese. Bake bayobora urugendo rwa metallurgical tightrope basabwa kubice bya T800 bishingiye kuri cobalt cyangwa ibice bya pompe AMS 5387. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Ubu ntabwo ari ubushobozi bwiza - ni imyitozo ya buri munsi. Itsinda ryabo ryakoze imashini zirenga 17,000 za cobalt-nikel alloy nozzles hamwe n’amacomeka kuva mu 2021, buri kimwe gisaba kugenzura neza ikwirakwizwa rya karbide hamwe n’ibisubizo nyuma y’ibisubizo. Bavana gusa muri ISO yemewe na T800 hamwe na raporo yuzuye yipimisha, hanyuma bakagenzura ubukana, ingano, hamwe no kurwanya ruswa hagati yinzu mbere yuko imashini itangira. Pompe imwe yo muri Amerika y'Amajyaruguru OEM yatangaje ko igabanuka rya 42% byananiranye mu murima nyuma yo kuva ku mutanga rusange ukajya mu nzu ya QIANGSENYUAN ya AMS 5387 ya piston pompe ya silinderi - atari ukubera ko igishushanyo cyahindutse, ariko kubera ko microstructure yakozwe na ASTM A957 yo kwihanganira icyiciro cya 2 buri gihe.
Kwishyira hamwe guhagaritse gukuraho icyuho cya Handoff
Gutera amaduka amaboko kububiko bwimashini. Amaduka yimashini yohereza kubatunganya ubushyuhe. Abatunganya ubushyuhe bohereza kububiko. Buri ihererekanyabubasha rishobora kuvugana nabi, gutembera kurwego, cyangwa gutakaza ibisobanuro. QIANGSENYUAN ikora uko ari itatu munsi yinzu imwe yujuje ISO: ishoramari no guta umucanga, gutunganya imashini nyinshi za CNC (harimo 5-axis ihuza imibiri ya valve igoye), hamwe no gutunganya ubushyuhe bwikirere. Mugihe umukiriya wu Burayi yari akeneye umuvuduko wumuvuduko ufite mm 0,015 mm kwihanganira imyanya ku byambu umunani bifatanye, itsinda ryabanje kwiruka bigana, bahindura amarembo kugirango bagabanye imihangayiko isigaye, hanyuma bafata kimwe kimwe binyuze mu gukomeretsa, kurangiza, no gusya bwa nyuma. Nta kongera gushiraho. Nta guhuza sisitemu kongera guhuza. Igisubizo? Ingingo ya mbere yemerwa kuri prototype ya gatatu - ntabwo ari cumi na kabiri.
Igenzura ryiza ryubatswe mubikorwa - Ntabwo bihindagurika nyuma
“Turagenzura” amajwi atanga icyizere. "Tugenzura ibikoresho byinjira kuri EN 10204 3.1 ibyemezo * mbere yo gushonga" guhindura igihe. QIANGSENYUAN protocole yujuje ubuziranenge itangirira kuri dock yakira: buri bushyuhe buri kubona isesengura rya spekrographie no gupima tensile. Mugihe cyo gutunganya, abakoresha bakoresha igereranya rya optique kumwirondoro wingenzi hamwe na Zeiss CMMs kugirango GD&T yubahirize - ntabwo igenzura ryatsinzwe / ryatsinzwe gusa, ahubwo ikarita yigihe cyo gutandukana yagaruwe kubashakashatsi. Igenzura ryanyuma ririmo gupima imikorere ikora (kugeza kuri 450 bar) hamwe nisuzuma ryirangi ryinjira kuri ASTM E165. Buri gice cyoherejwe na dossier ya digitale ya digitale: gushonga nimero, kuvura ubushyuhe bwikigereranyo, raporo ya CMM yerekana amashusho, hamwe nubuso burangiza Ra agaciro. Kubikorwa byindege byegeranye, bivuze ko zeru zisabwa zisabwa muri 38 zikurikiranye.
Ubufatanye Bwuzuye - Ntabwo butegeka gusa kuzuzwa
Abaguzi bamwe bavuga ngo "dushyigikiye igishushanyo cyawe." Abandi barakwereka neza aho ingero yawe ya 0.5 ° izatera umucanga gutwika kuri mm 300 z'uburebure bwa fer - hanyuma bagatanga ubundi buryo bwa 1.2 ° bwongeraho zeru ariko bikagabanya ibyago byubuzima bwa 60%. Isuzuma rya injeniyeri ya QIANGSENYUAN ntabwo ari irembo; ni gufatanya de-risque. Abashinzwe imishinga yabo ibendera ryibikorwa byo gukora mumasaha 48 - ntabwo ari ibyumweru - bakoresheje ibimenyetso bya PDF byanditse hamwe nibisanzwe byoroheje bya FEA. Ibihe byambere biguma bihamye kuko akazi kabo koroheje gakurikirana WIP mugihe cyisaha, ntabwo ari incamake yicyumweru. Urutonde ruciriritse (50-500 pcs / yr) kubona ingengabihe yabugenewe, ntabwo isubira inyuma yimikorere minini. Kandi mugihe umugabuzi wo muri Aziya yepfo yepfo yepfo akeneye gusimburwa byihutirwa bya shitingi ya shitingi nyuma yo kwangizwa ninkubi y'umuyaga, QIANGSENYUAN yahinduye ubushobozi bwitanura, yihutisha NDT, kandi yohereza ibicuruzwa byo mu kirere muminsi 11 yakazi - ntamafaranga yihuta.
Niba umushinga wawe utaha usaba castings zifata ukuri munsi yubushyuhe bwa 300 ° C, kurokoka gutembera neza, cyangwa kugumana ubunyangamugayo kuri 400 bar, tangira utanga isoko ibisobanuro bya "byizewe" bihuye nibyawe: gusubiramo metallurgie, kugenzura zeru, no kuganira mubiganiro bitangira mbere yuko PO isinywa. Ku matsinda ya OEM yubaka sisitemu ya hydraulic, amateraniro ya pompe, cyangwa ibinyabiziga byubwubatsi, ubwo busobanuro butangirira kumushinga - bikarangira gusa mugihe igice kigaragaye mumurima.
