Iyo injeniyeri muri sisitemu ya hydraulic cyangwa ibikoresho bya peteroli na gaze bakeneye a Uruganda rukora imashini za CNC ibyo ntibihuye gusa na spes-ariko iteganya uburyo bwo gutsindwa-bahagarika gushakisha nyuma yizina rimwe: Qingdao Qiangsenyuan Technology Co., Ltd.
Twabonye imishinga myinshi ihagaze kuri prototype-ntabwo bivuye mubishushanyo mbonera, ahubwo bivuye mubushobozi bwo gukora budahuye. Cobalt-nikel nozzle iracika munsi yumuvuduko wa bar 300. Piston pompe yuburaro nyuma yo kuvura ubushyuhe. Winch center shaft yananiwe kugenzura ibipimo byanyuma. Ibi ntabwo ari "ibibazo bifite ireme." Nibimenyetso byubuhanga budahuye. Qingdao Qiangsenyuan ibakemura ntabwo igenzurwa ryinyongera, ahubwo ikoresheje disipuline ya metallurgjique hamwe nibitekerezo bihujwe.
Kuberiki alloy complex itandukanya abafatanyabikorwa nyabo nibiduka rusange
Inganda nyinshi za CNC zitunganya 304 aluminium cyangwa 6061 ntagushidikanya. Bake barokoka AMS 5387 cobalt alloy - cyangwa T800 ishingiye kuri superalloys - batitaye kubusugire bwubutaka cyangwa microstructural stabilite. Aho niho Qingdao Qiangsenyuan ikorera ukundi. Abatekinisiye babo ntibafata cobalt-nikel nk "bigoye gukora imashini." Babifata nka * sisitemu yibikoresho *, aho gukata ibipimo, ubuzima bwibikoresho, guhangayika gusigaye, no kugoreka nyuma yimashini bigomba kwiganwa mbere yuko chip ya mbere iguruka.
Mu myitozo, ibi bivuze: • Imbere yubushyuhe bwo kuvura ubushyuhe bwakuwe kuri AMS 5387 yubushyuhe bwumuriro bugabanuka hejuru ya 600 ° C • Muri gahunda ya CMM igenzura kuri bore zikomeye * mbere yuko * irangira - kuko gukora kobalt ikomye ntibishoboka • Gukurikirana inzira yinzira igamije kugabanya imirimo ikomereye muri geometrike idasanzwe.
Pompe imwe yo muri Amerika y'Amajyaruguru OEM yatangaje ko yagabanutseho 40% mu bice by’ingingo ya mbere igihe yavaga mu cyiciro cy’abatanga ibyiciro bitatu yerekeza muri Qingdao Qiangsenyuan isoko imwe rukumbi yo guta-kurangiza akazi. Itandukaniro ntabwo ryari igiciro-byari byahanuwe kugenzura microstructure kugenzura amazu ya santimetero 12.
Kwishyira hamwe bihagaritse ntabwo bivuze ikiguzi-ni ukuri kwukuri
Abatanga isoko bamwe batanga casting, abandi batanga kurangiza. Qingdao Qiangsenyuan afite imishinga ishora imari hamwe na CNC ikora munsi yinzu imwe yujuje ISO-kandi ibyo bihindura ibishoboka kumubiri. Iyo umukiriya yohereje igishushanyo cya GD&T kumubiri wumubyigano ufite ± 0.005 mm kwihanganira imyanya ku byambu umunani bifatanye ugereranije nimpeta ya datum, amaduka menshi arasaba kuruhuka kwihanganira. Qingdao Qiangsenyuan arabaza ati: "Ni ubuhe buryo bwo gukina casting yagabanije gukoresha uruganda rwawe?" Noneho bahuza imibare yabo yo gutunganya na as-geometrie-ntabwo ari moderi ya CAD idasanzwe.
Ibi ntabwo ari theoretical. Urufatiro rwa pompe yumucanga rufite umuringa ufite uburebure bwa mm 0,02 hejuru ya metero 1,2 - bitatewe nameza ahenze ya granite, ahubwo ni ukubera ibipimo bya datum * mbere yo kuvura ubushyuhe, hanyuma bikishyura inzira yibikoresho mugihe cyo gusya. Nta gukeka. Oya "tuzabikosora muri QC." Gusa birashobora gukurikiranwa, byanditse, ukuri gusubirwamo kuva kumurongo wububiko kugeza igice cyarangiye.
Ubwiza-nyabwo kwisi ntabwo ari ishami-ryubatswe muri buri ntoki
"Full traceability" yunvikana nka jargon yo kwamamaza-kugeza igihe uruganda rwawe rwa peteroli rwo hanze rusaba gihamya yerekana ko plaque ya cobalt alloy yashizwemo mukwezi gushize yavuye mubice bimwe bivura ubushyuhe hamwe na coupons yemewe. Qingdao Qiangsenyuan yandika ibikoresho fatizo, ibicanwa by'itanura, raporo ya CMM, hamwe nibisomwa birangiye ugereranije numubare wikurikiranya. Ntabwo ari byinshi. Igice kimwe.
Ariko gukurikiranwa byonyine ntibibuza gutsindwa. Niki? Igenzura ryashyizwemo. Ibikoresho byinjira bigenzurwa * mbere yo gupakurura - ntabwo ari urwego rukomeye gusa, ahubwo ni icyerekezo cyo gutembera kw'ingano (ingenzi kumunaniro mwinshi cyane mumashanyarazi). Kugenzura-bikorwa bibaho mubyiciro bitatu byateganijwe: nyuma yo gukomera, nyuma yo kuvura ubushyuhe, na mbere yo kurangiza. Igenzura rya nyuma ririmo ibizamini bikora - nkumuvuduko wamagare wikigereranyo kugeza 1.5x igipimo cyakazi cyakazi - * ntabwo * kugenzura gusa cyangwa kugaragara.
Uruganda rukora ibinyabiziga byuburayi rwahinduye nyuma yo kuvumbura 17% byibice bya "in-spec" bivuye kubitanga mbere byananiye kwipimisha. Igikorwa cya mbere cya Qingdao Qiangsenyuan cyatsinze 100% - ntabwo ari ugukomeza kwihanganira, ahubwo ni uguhuza ubukana bwa Ra agaciro hamwe na resonant frequency damping mumashanyarazi ya RPM ikora.
Guhitamo uruganda rukora imashini CNC rutangirana no kubaza ibibazo bikwiye
Ntubaze “Igihe cyawe cyo kuyobora ni ikihe?” Baza: “Nigute ushobora kwemeza guhamagarwa kwa GD&T kumazu ya cobalt yuzuye urukuta nyuma yo kugabanya imihangayiko?” Ntubaze “Ufite icyemezo cya ISO?” Baza: “Nyereka igenzura rya nyuma ryimbere ryagaragaye ku bikoresho bifatika kuri AMS 5387.” Ntubaze “Urashobora gukora ibi?” Baza: “Niki wahindura muri iki gishushanyo kugirango utezimbere ubuzima bw'umunaniro - udahinduye imikorere?”
Qingdao Qiangsenyuan asubiza ibyo bibazo akoresheje amakuru - ntabwo ari amasezerano. Ba injeniyeri babo basobanura ibishushanyo byanditseho ibicuruzwa: "Mugabanye uburebure bwurukuta hano kugirango wirinde ihinduka ryibanze muri casting," cyangwa "Ongeraho radiyo yubutabazi hano kugirango ukureho ingaruka zitari nziza mukarere ka kashe." Nuburyo ibice-bikomeye byubaka byubaka ubwambere.
Ku makipe yubaka hydraulic manifolds, inteko za pompe zo mu mazi, cyangwa sisitemu ya winch-iremereye-sisitemu ntishobora gupimwa muri micron yonyine. Bipimirwa mugihe cyo hejuru, kwizerwa kumurima, no kwizera ko ibyawe Uruganda rukora imashini za CNC ivuga ururimi rwawe: metallurgie, guhangayika, ningaruka zifatika kwisi. Ntabwo ari serivisi. Nibisanzwe byubuhanga.
