Iyo abantu benshi bumvise 'ibikoresho byo gutunganya ibiryo', bashushanya imashini zicyuma zidafite ingese - gukata, kuvanga, amashyiga. Ibibura, hafi buri gihe, nibice. Ibikoresho, shitingi, amazu, indangagaciro, hamwe nibikoresho byabigenewe bituma izo mashini zikora. Nubugenzuzi busanzwe bwinganda: kwibanda kuri byose mugihe udaha agaciro kunegura ibice. Ikigaragara ni, igice kimwe cya subpar - umubiri wa pompe idahwitse cyangwa uruziga rudakwiye - rushobora guhagarika umurongo wose w’umusaruro, gutera ibyago byo kwanduza, cyangwa gushira gusa nyuma yizuba ibihumbi bike mugihe bigomba kumara ibihumbi mirongo. Igitekerezo cyanjye bwite, cyahimbwe mumyaka myinshi yo gushakisha no gukemura ibibazo, nuko ibice ariho intambara nyayo yubuhanga nubumenyi bwibintu. Ntabwo ari byiza, ariko ni byose.
Ibikoresho ntabwo ari urupapuro rwihariye
Urabona igishushanyo kivuga 316 ibyuma bidafite ingese cyangwa ibyuma Icyiciro cya 250. Iyo niyo ntangiriro, ntabwo irangira. Kubikoresho byo gutunganya ibiryo ibice, icyerekezo ni shingiro. Ikizamini nyacyo kiri mubisabwa. Nibikoresho byumye byumye? Amazu ya pompe atembera neza? Ibigize ubushyuhe bwo hejuru, umuvuduko ukabije wa sisitemu yo gutera inshinge? Buri kintu gisaba ibirenze icyiciro gisanzwe. 316L irashobora gutomorwa, ariko kubidukikije bya acide, ibirimo karubone nkeya hamwe no kugenzura neza molybdenum biba bitavugwaho rumwe kugirango birinde kwangirika. Nabonye ibice binanirwa atari ukubera ko byari ibivanze nabi ku mpapuro, ahubwo ni ukubera ko imyitozo yo gushonga yatangije ibintu bidahuye, cyangwa kuvura ubushyuhe ntabwo byari bikwiranye ningingo yihariye yibibazo.
Aha niho gufatanya ninzobere mu gushinga imashini no gukora imashini bigira itandukaniro rigaragara. Isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe nimyaka mirongo itatu mugukina no gutunganya, basobanukiwe nuuance. Ntabwo ari ugusuka ibyuma gusa; ni ukumenya ko a Igikonoshwa kubirindiro binini cyane, bigoye ibiryo bya valve umubiri ukenera sisitemu yo gutambuka hamwe na riser kuruta ibikoresho biremereye kurwego rwo gutwara. Akazi kabo hamwe nudusimba twihariye, nka nikel-ishingiye kuri nikel, ni ngombwa cyane cyane kubice byugarije ruswa cyangwa ubushyuhe bukabije - tekereza kubibaya bya homogenizer cyangwa ibice bimwe na bimwe bihindura ubushyuhe. Guhitamo ibintu byerekana neza gukina no gukurikira Imashini ya CNC ingamba.
Kubabara umutwe bifatika Ndibuka harimo gusimbuza auger kuvanga ifu. Umwimerere, uhereye kuri OEM, wamaze imyaka. Isimburwa ryacu rya mbere, ryujuje ibikoresho, ryateje imbere microfractures muguhaguruka mumezi. Ikibazo? Kurikirana ibice bigize hamwe na post-casting yo kugabanya ibibazo. Isomo ryabaye ubugome: amateka y'ibikoresho n'amateka yo gutunganya ntibishobora gutandukana n'imikorere y'igice. Urimo kugura igisubizo cyakozwe, ntabwo ari imiti gusa.
Ihuriro ryuzuye: Guterana Guhura Kumashini
Bake cyane banegura ibikoresho byo gutunganya ibiryo zatewe gusa cyangwa zakozwe gusa. Hafi ya bombi. Ikibanza cya pompe nishoramari rishyirwa hafi ya net, ariko hejuru yacyo, imyobo ya bolt, hamwe nibyambu byimbere bigomba gukorerwa imashini yihanganira micron. Ihererekanyabubasha hagati yububiko bwamaduka nu iduka ryimashini ni ikintu gishobora gutsindwa. Niba gukina bifite urujijo ruto cyangwa kugabanuka imbere bitabazwe, gahunda ya CNC irashobora kuba itunganya umwuka kuruhande rumwe ikanakubita ahantu hategerejwe kurundi ruhande, ikangiza igice nibikoresho.
Ibikorwa bihuriweho bigabanya ibi. Iyo gukina na Imashini ya CNC bari munsi yinzu imwe, nko kuri QSY, ibitekerezo bisubirwamo birakomeye. Abakanishi barashobora kumenyesha itsinda ryashinzwe niba bahora babona igice cyoroshye mugice runaka cyububiko, cyangwa niba umusemburo runaka witwara ukundi mugihe cyo gutema. Ahantu hamwe hashobora kwemerwa kubyo twita igishushanyo mbonera cyo gukora mugihe nyacyo, ntabwo ari mubitekerezo gusa. Kurugero, barashobora gutanga igitekerezo cyo kongeramo umushinga muto cyangwa radiyo ntoya mu mfuruka mugihe cyibishushanyo mbonera bidafite itandukaniro ryimikorere kubice ariko bikazamura cyane ubushobozi bwacyo no kurangiza kurangiza.
Ibi nabyize inzira igoye hakiri kare, nkura umubiri wa valve igoye kubacuruzi batandukanye. Abakinnyi basaga neza. Ariko mugihe cyo gutunganya bwa nyuma nundi muntu wa gatatu, umwanya wukuri wibyambu byinshi wahagaritswe na kimwe cya kabiri cya milimetero - bihagije kugirango uhuze imiyoboro. Umukino w'amakosa watangiye: abashinzwe imishinga bavuze ko gahunda ya CNC itari yo, umukanishi yavuze ko datum ya casting yimuwe. Utanga isoko ahuriweho akuraho urwo rutoki. Kubazwa ni umwe, kandi ubumenyi bwibikorwa ni bwinshi.
Kurangiza Ubuso: Aho Isuku iba cyangwa ipfuye
Ibi birashobora kuba ibintu byingenzi mubice byo guhuza ibiryo, kandi akenshi birabagirana hejuru ku gishushanyo hamwe na Ra 0.8 μm guhamagarwa. Kurangiza ubuso ntabwo ari ubworoherane gusa; bijyanye no kugira isuku no gukumira ububiko bwa bagiteri. Indorerwamo yindorerwamo (Ra 0.4 μm cyangwa nziza) ningirakamaro kubutaka kugirango uhure neza nibicuruzwa, cyane cyane ibintu bifata neza cyangwa bifatanye nk'ifu cyangwa foromaje. Ariko kubigeraho ntabwo ari ikibazo cyo gukora grit politing nziza.
Urugendo rwo kurangiza rwanyuma rutangirana na casting. A. Igikonoshwa cyangwa gushora imari uburyo busanzwe butanga ubuso bworoshye nko guta umucanga gakondo. Ibi bivuze ko ububiko buke bugomba gukurwaho mugihe cyo gutunganya, kubungabunga ubusugire bwibintu no kugabanya ibyago byo kwerekana ububobere buke munsi yubutaka. Igikorwa cyo gutunganya ubwacyo kigomba kuba cyitondewe. Inzira yinzira yuburyo, igipimo cyo kugaburira, hamwe no gukonjesha gukoresha byose bigira ingaruka kumurongo wanyuma. Amosozi mato yose, ikimenyetso cyo kuganira, cyangwa gusubiramo ibice bihinduka icyicaro cya mikorobe.
Twagize ikibazo hamwe nicyiciro cyo gutunganya inyama za gari ya moshi. Batsinze ikizamini cya Ra hamwe na profilometero ariko, mugukuza, berekanye microscopique igikoresho cyo kuganira. Mu myitozo, ibinure hamwe nuduce twarara muri utwo dusimba duto, bigatuma isuku iba mbi. Gukosora birimo kuvugurura igikoresho cya CNC intambwe-ndende no gukoresha igikoresho gitandukanye. Nibisobanuro birambuye, hafi yibitekerezo bitandukanya igice gihuye gusa nigice gikora neza muburyo bwizewe. Umuguzi amenyereye ibiryo-byo kurangiza, nkibisabwa na 3-A Ibipimo byisuku cyangwa amabwiriza ya EHEDG, ni akayunguruzo kadashobora kuganirwaho muguhitamo.
Ukuri Kunanirwa no Kuvuga
Ntabwo buri gice gikora neza kugerageza kwambere, kandi kwitwaza ukundi ni ubuhemu. Ubuhanga nyabwo bwibice bigize uruganda byerekanwe muburyo bakemura kunanirwa no gusubiramo. Imyaka mike ishize, twarimo twandika ubwoko bushya bwo gutema ibyuma kugirango tubone imboga. Igishushanyo cyari gikomeye - gikikijwe cyane, gifite imbaraga nyinshi, gikeneye guhangana n'ingaruka za cycle. Gusubiramo bike byambere, bikozwe mubisanzwe bya martensitike bidafite ingese, byacitse mugihe cyo gupima umunaniro.
Igisubizo nticyaturutse mu gitabo. Byagaragaye bivuye mugukemura ibibazo. Ikipe kuri QSY yatanze igitekerezo cyo guhinduranya kobalt ishingiye kuri cobalt kubera imbaraga zayo zirenze umunaniro no kwambara. Ariko, iyi mavuta izwiho kugorana no gukora imashini. Uburambe bwabo hamwe idasanzwe yaje gukina. Bahinduye ibipimo byogushora imari - ubushyuhe bwubushyuhe, gusuka umuvuduko - kugirango bayobore icyuma nogukomera kuri geometrie yihariye. Nyuma yo gukina, bateje imbere uburyo bwo kuvura ubushyuhe butandukanye kugirango bagere ku buringanire bukwiye bwo gukomera no gukomera. Uwiteka Imashini ya CNC noneho yagombaga guhuza nibikoresho bikomeye, ukoresheje ibikoresho kabuhariwe n'umuvuduko. Itera rya gatanu ryagenze neza. Iyi nzira - gutsindwa, siyanse yubumenyi, guhindura inzira, gutsinda - nintangiriro idashimishije yo guteza imbere kwizerwa ibikoresho byo gutunganya ibiryo.
Niyo mpamvu kuramba muriki gice bifite akamaro. Isosiyete yanyuze mubyiciro byinshi byubukungu no guhinduranya ikoranabuhanga, nkikigo cyimyaka 30, byanze bikunze yahuye nikibazo gikemura isomero rinini ryibibazo nkibi. Ibyo kwibuka byinzego nibintu bifatika ariko byingenzi. Ntabwo ugura igihe cyimashini zabo; urimo kugura ibyo bakusanyije, akenshi biratsindwa, ubumenyi kubijyanye nigituma igice kibaho mwisi ihana umusaruro wibiribwa.
Kurenga Igice: Gutanga Urunigi Mindset
Hanyuma, gutekereza kubice mu bwigunge ni amakosa. Zibaho murwego rwo gutanga. Ibihe byambere, icyiciro gihoraho, gukurikiranwa, hamwe no gutanga ibyemezo byose bigize ibicuruzwa. Kubayobozi bashinzwe ibiryo, igice ntacyo kimaze iyo gihageze ibyumweru bibiri bitinze mugihe cyimpera. Guhoraho ni umwami - igice cya 1000 kigomba gukora kimwe cyambere.
Uruganda rukomeye ruyobora ibi byose. Urubuga rwabo, nka tsingtaocnc.com, igomba kuba portal kuri uku kwizerwa, ntabwo ari kataloge gusa. Ivuga kwiyemeza inzira zihariye (Igikonoshwa, gushora imari, Imashini ya CNC) n'imiryango yibintu (kuva ibyuma gushiramo nikel ishingiye kuri nikel). Iyi ntumbero yerekana ubujyakuzimu aho kuba ubugari. Mubunararibonye bwanjye, abafatanyabikorwa beza ni abashobora kuvuga neza ibyo bakora gusa, ariko nuburyo n'impamvu babigira inzira runaka kubisabwa runaka. Batekereza ukurikije igiciro cyuzuye cya nyirubwite kumukoresha wa nyuma, urimo kuramba, intera yo kubungabunga, hamwe nisuku hejuru, ntabwo ari igiciro cyibigize gusa.
Noneho, mugihe urimo gusuzuma abaguzi kubintu bikomeye ariko bitagaragara, reba kera udutabo twiza. Witoze mubumenyi bwabo bwa metallurgie, ugenzure guhuza kwabo no gutunganya, kugenzura protocole yabo yo hejuru, hanyuma ubaze ubushakashatsi bwibibazo byakemuwe. Imbaraga zumurongo wawe wo gutunganya zishingiye ku mbaraga nukuri kwibi bice. Nisi yisi aho milimetero n amanota yibintu bivuga amateka nyayo.
