Ukeneye a uruganda rwo gushora imari itanga ibyuma bisobanutse neza - byihuse, bisubirwamo, kandi byiteguye kwemeza imikorere? Ntabwo urimo gushakisha ibishingwe rusange. Ukeneye umufatanyabikorwa ufata ibyiciro 5 byambere nkibikorwa byingenzi bikora: gukora ibintu bimwe, gukurikiranwa kwa GD&T, kugenzura ubushyuhe bumwe - ndetse no kuri prototype.
Twabonye amatsinda menshi yubuhanga atinda ibyangombwa bya pompe valve ibyumweru 8-12 kubera ko abatanga "cast-turn" byihuse batanze microstructure verisiyo cyangwa bakoresheje T800 cobalt alloy feedstock itemewe. Kuri QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., Dufata ishoramari rya prototype nkigikorwa cyubwubatsi bugenzurwa - ntabwo ari urusimbi ruciriritse. Ikigo cyacu cyujuje ISO muri Qingdao gikora selile zabugenewe ziciriritse zifite amakarita ya CMM yuzuye, gusikana optique, hamwe na AMS 5387 ibyangombwa byubatswe muri buri paketi y'akazi.
Impamvu Prototype Ishoramari Gutera Kunanirwa-Nuburyo bwo Kwirinda
Kunanirwa kwinshi gutangira mbere yuko ibishashara bisukwa. Abakiriya batwoherereza ibishushanyo byanditseho "prototype gusa" - hanyuma ukibaza impamvu igice cyanyuma kigenda munsi yumutwaro wa hydraulic 300. Intandaro? Kureka guhuza metallurgical hakiri kare. Cobalt-nikel ivanze nka T800 igabanuka bitandukanye na 316 idafite umwanda. Niba uruganda rwawe rutabanje kwemeza igishushanyo mbonera cya * na * kwigana kwigana umwirondoro wawe wihariye wo gusiganwa ku magare, gutwara ibipimo byemewe.
Dukoresha buri prototype tunyuze mumarembo atatu ateganijwe:
- Irembo ry'ibikoresho: Imyunyungugu ya cobalt yemewe kuri AMS 5387 Rev D, hamwe na raporo yikizamini cyuzuye hamwe nubushyuhe bukabije - ntabwo "bihwanye" nururimi gusa
- Irembo ry'inzira: Umuvuduko wo gutera ibishashara, igipimo cya dewaxing, hamwe nigikonoshwa cyo gutekesha cyinjiye muri buri cyiciro; nta ziko risanganywe imitwaro hagati ya prototype nubufindo
- Irembo ryo Kugenzura: Igenzura ryingingo ya mbere ririmo 100% visual + 3-point ya CMM yogusuzuma hejuru yikimenyetso gikomeye, hiyongereyeho ikarita yo gushushanya ibice byambukiranya ibice
Ibi ntabwo birenze urugero. Nuburyo twatanze amazu ya silinderi ya piston pompe ya Tier-1 yuburayi hydraulics OEM-mugihe, hamwe na zeru-zeru-nubwo 0,015 mm GD&T yahamagaye kuri bore yimbere.
Niki Gishyiraho Prototype Yukuri Yishoramari Gutera Uruganda
Amaduka yose ya casting ntabwo akora neza prototypes. Inyubako nyinshi zo hanze cyangwa gukoresha itanura risangiwe kugirango ugabanye ibiciro. Ibyo byica gusubiramo - kandi byangiza ubushobozi bwawe bwo guhuza casting geometrie hamwe no gukora imashini nyuma.
Ku kigo cyacu, guhuza vertical bisobanura ko itsinda rimwe rifite urunigi rwuzuye: ibishashara bya CNC, ibishushanyo mbonera bya ceramic, gufashwa na vacuum, kugabanuka nyuma yo guta umutwe, no kurangiza CNC ya nyuma - byose munsi yinzu. Dukora imashini 92% byuma byuma nicyuma murugo, dukoresha urusyo 5-axis ya Calibrated buri munsi kugirango dufate mm 0.005 mm kubintu nka winch center shaft roller ibinyamakuru.
Ibi bifite akamaro cyane mugihe wemeza geometrie idasanzwe. Kurugero: cobalt alloy nozzles ifite uburebure bwa mm 0.8 na rukuta rwa 35 °. Uruganda rusanzwe rwanga gucapa. Twakoresheje inshuro esheshatu muminsi 11 - duhindura aho amasoko atangirira, ibishishwa byinjira, hamwe nigipimo cyo gukonjesha hagati yisuka - kugeza kaseti ya kaseti ifashe muri ± 0.3 °. Nta gihinduka cyibikoresho. Nta bisubirwamo. Kugenzura inzira gusa.
Ibisohoka-Byukuri Ibisohoka: Ibyo Mubona Mubyukuri
Iyo uduhuze nkuwawe uruganda rwo gushora imari, dore ibitangwa-ntabwo ari amasezerano:
- Igihe cyo kuyobora: Iminsi y'akazi kuva 18-18 uhereye kubishushanyo byemewe (harimo ibishashara byubaka no gukiza ibishishwa)
- Urutonde ntarengwa: Nibice 3-hamwe nibikoresho byuzuye hamwe na raporo yubugenzuzi
- Kurangiza hejuru: As-cast Ra 3.2 μm isanzwe; guhitamo ikirahuri cyikirahure cyangwa kugwa kuri Ra 1,6 mm
- Kugenzura ibipimo: Ibintu byingenzi byagenzuwe na Zeiss CONTURA G2 CMM; raporo ikubiyemo gutandukana ubushyuhe na nominal
- Gukurikirana: Buri gice gitwara laser-etched ubushyuhe ID ID, ihujwe nibikoresho fatizo, gusuka ibiti, hamwe namakuru yo kugenzura
Ntabwo tuzamura serivise za "premium". Inzira yacu isanzwe * ni * inzira-yo kwizerwa-kuko gusimbuka intambwe bitera ikizere cyibinyoma. Niba igitutu cya valve prototype yatsinze ikizamini cyintebe ariko ikananirwa kugerageza guhindagurika kumurima, inenge ishobora kuba yaratangijwe mugihe cyo gukonjesha kutagenzuwe - ntabwo ari muri serivisi.
Intambwe Zikurikira: Kuva Gushushanya Kuri Abakinnyi Bambere
Tangira kubyo ufite: igishushanyo cya GD & T gikungahaye, ibintu bifatika (urugero, “AMS 5387, Imiterere H900”), hamwe nintego yo gukora (“ugomba gufunga kanda 400 utarinze guhindura plastike”). Ohereza kuri twe. Mu masaha 48, uzagaruka:
- Isubiramo ryibikorwa byerekana uturere (ibyago bito, ibice, ibice byingenzi)
- Ikarita yinzira yerekana aho tuzashyiramo ingingo zubugenzuzi
- Itariki yo kugemurira neza - no kwemeza niba amanota yawe ya T800 akeneye igihe cyo gutanura itanura ryihariye
Nta NDA isabwa gutangira. Nta tegeko ryo kugura rikenewe kugirango yemeze bishoboka. Turabizi ibyemezo bya prototype bishingiye kumuvuduko no kumvikana - ntabwo ari impapuro.
Niba ukeneye ibice byicyuma bitwara nkibice byabyaye umusaruro - guhera kuri casting - QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikora nkawe uruganda rwo gushora imari hamwe na disipuline yubuhanga, ntabwo ari ubushobozi gusa. Turagufasha de-risque mbere yo gukoresha ibikoresho, kwemeza mbere yo gupima, no kohereza mbere yigihe ntarengwa. Kuberako prototype yihuta atariyo yasutswe mbere-niyo ikora bwa mbere.
