Iyo wunvise 'precision casting company', ishusho ihita iba igikoresho cyiza gisohora ibyuma byiza kandi byiza. Nibyo urumuri rwo kwamamaza. Ukuri, umunsi-ku-gusya, ni imishyikirano ihoraho hagati ya geometrie nziza kuri moderi ya CAD hamwe na fiziki yinangiye yicyuma gishongeshejwe. Ntabwo ari ukwihanganirana gusa; ni bijyanye no gucunga urusobe rw'ibinyabuzima byose - uhereye ku gishashara kugeza ku bikoresho bikozwe mu buryo bwuzuye - uzi ko gutandukana kwa 0.1mm mu cyiciro cya mbere bishobora guhita byinjira mu gice gisakaye nyuma y'amasaha 30 y'akazi. Abakiriya benshi, kandi mubyukuri bamwe bashya mubucuruzi, bahuza neza nibigoye. Batekereza ko igishushanyo mbonera gihwanye neza neza. Ntabwo ari ngombwa. Rimwe na rimwe, byoroheje-bisa na turbine ikoresheje umuyoboro wihariye wo gukonjesha geometrie niho ikizamini nyacyo kiri, birenze kure cyane imitako igaragara.
Ibyingenzi: Ni Urunigi rw'inzira, ntabwo Intambwe imwe
Ku mutima wacyo, ni ukuri isosiyete ikora neza isobanurwa nubugenzuzi bwayo kumurongo. Fata ibishushanyo mbonera no gushora imari - akenshi bikoreshwa muburyo butandukanye nabantu bo hanze, ariko ni inyamaswa zitandukanye. Gushora imari (yatakaye-ibishashara) biguha ubwo buso buhebuje kurangiza no kugorana, nibyiza kubintu nka impellers cyangwa ibikoresho byo kubaga. Gushushanya ibishishwa byihuse kubikorwa binini byibyuma bito cyane cyangwa ibyuma. Guhitamo ntabwo aribyo 'byiza,' ariko nibyiza mubukungu na tekiniki kubwakazi. Nabonye imishinga yananiwe kuko iki cyemezo cyafashwe hashingiwe kubiciro kuri buri gice cyonyine, wirengagije igiciro cyose cyo gutunganya imashini. Uzigama amafaranga kuri casting, hanyuma ukoreshe amadorari kuri CNC kugirango uyisukure.
Aha niho kwishyira hamwe bifite akamaro. Amaduka akora casting gusa kandi ahinga gutunganya imashini ninzozi mbi. Ibipimo ngenderwaho bitakara mubisobanuro. Niyo mpamvu imyambarire yamaze, nka Qingdao Qiangsenyuan Technology (QSY), yubatse icyitegererezo cyabo hafi yimiturire haba munsi yinzu. Imyaka mirongo itatu murukino, nkuko intro zabo zibivuga, ntabwo ari imyaka gusa; ni ukurokoka inzinguzingo mugenzura byinshi mubihinduka. Bashyiraho urutonde rwibishishwa, gushora imari, hamwe na CNC gutunganya hamwe kubwimpamvu. Nibikorwa. Urasuka igice, ukareka kigakonja, ukagikora kumashini yawe, ukagenzura kurwanya gahunda yambere. Gutanga ibitekerezo birakomeye.
Urutonde rwibintu nubundi bwira. Shira ibyuma, ibyuma, bidafite ingese - igiciro gisanzwe. Ariko iyo ubonye cobalt ishingiye kuri nikel ishingiye kuri nikel ivugwa neza, ibyo bivuga urwego runaka rwakazi. Ibi ntabwo aribyo gukora ibikoresho byo gushushanya. Ibi ni iby'ikirere, inganda-zohejuru cyane, cyangwa peteroli na gaze aho ibintu bifatika ari ngombwa nkibipimo. Gukorana nibi ntabwo ari itanura rishyushye gusa; ni ukumenya uko bagabanuka ukundi, uko bitwara mugukata ibikoresho. Kubara nabi kumafaranga yo kugabanuka kumafaranga ya superalloy ya nikel arashobora guhindura amadorari 5000 yo guteramo impapuro zihenze cyane.
Sekibi muburyo burambuye: Aho imishinga igenda neza cyangwa nabi
Reka tuvuge kubyukuri, nubwo bisanzwe, kubabara umutwe: inzibacyuho yurukuta. Igishushanyo mbonera gishushanya inzu nziza ifite urukuta rwiza, ruto ruhura na flangine yuzuye. Birasa neza kuri ecran. Muri fondasiyo, ubwo ni ubutumire bwo kugabanya ububobere cyangwa amarira ashyushye. Icyuma kirakomera ku bipimo bitandukanye. Uwiteka isosiyete ikora neza akazi ka injeniyeri nugufata ibi, gutanga ibitekerezo byuzuye cyangwa inzibacyuho buhoro buhoro uwashizeho ntashobora gutekereza. Ni imishyikirano. Rimwe na rimwe uratsinda, rimwe na rimwe ugomba gukora sample hanyuma ukareka X-ray ikerekana inenge kugirango ugaragaze ingingo. Urubuga tsingtaocnc.com rushobora kubona aya madosiye ya CAD buri munsi. Intambwe yambere ntabwo isubiramo; nibisubirwamo byakozwe byunvikana nkibikorwa byo kuvura kubishushanyo.
Ikindi kintu kirambuye ni ugukingura no guhumeka. Aho usuka ibyuma hanyuma ukareka umwuka ugasohoka bisa nkibyoroshye. Nibindi ariko. Ndibuka icyiciro cyimibiri yicyuma ya valve yagumye yerekana hejuru yubutaka. Ibipimo byiza, kurangiza neza, usibye ibyo byobo bito. Twirukanye ibintu byose - ceramic filter nziza, gushushanya mbere. Guhindura umuyaga ntabwo byari bike cyane kuri kiriya gice cya geometrie, bitera imvururu zafashe gaze. Guhindura 2mm kumuyoboro wa enterineti, ikintu kitaboneka mugice cyanyuma, cyakemutse. Ibi ntabwo ari ibintu byibitabo; ni ubumenyi bwamoko bwubatswe kuva gushakisha no kwiga.
Nyuma yo gutara, icyiciro cyo gutunganya CNC niho amaherezo 'precision' abarwa. Ariko hano hari impungenge: datum yo gutunganya. Gukina ntabwo ari umupira mwiza. Noneho, urakora imashini yambere ubanza hanyuma ukongera ugahuza? Cyangwa urateganya ibishushanyo kugirango ushiremo ibice byose byogukora bikora nka datum? Iyanyuma ni nziza cyane ariko isaba ubushishozi budasanzwe nubufatanye hagati yamakipe ya casting na CNC kuva kumunsi wambere. Isosiyete ikora byombi murugo, nka QSY, irashobora gutunganya iki gikorwa. Igabanya igihe cyo gushiraho no gutondeka amakosa. Ntabwo urimo gutunganya igice gusa; urimo gutunganya igice ibisekuru uzi neza kuko wabikoze mubishashara n'umucanga.
Ibikoresho Ntabwo ari Gutoranya Kuri Ibitonyanga-Hasi
Gutoranya ibikoresho muri catalog biroroshye. Gusobanukirwa nibyo ikora mubikorwa byawe byihariye nubukorikori. 17-4 PH idafite umwanda, kurugero. Imbaraga nini, kurwanya ruswa. Ariko kuvura ubushyuhe bwayo (H900, H1150) bigira ingaruka zikomeye kumashini nubunini bwa nyuma. Niba ukora ishoramari, ugomba guteganya uko gukura / kugabanuka kuva kuvura ubushyuhe nyuma yo kugabanuka kwambere. Urimo guhanura kugoreka kabiri. Byumve nabi, kandi igice cyawe cyuzuye ntikigaragara nyuma yicyuma cyanyuma. Aha niho imyaka 30 yuburambe atari umurongo uhindagurika muri intro intro; ni base de base yimirimo yashize, yibyakozwe nibitagenda hamwe na buri mavuta munsi ya geometrie yihariye.
Noneho hariho ubukungu bwibikoresho. Amavuta adasanzwe nka cobalt cyangwa nikel ishingiye kuri nikel ahenze cyane. Igiciro cyibisigazwa birateye ubwoba. Ibi bihatira imitekerereze itandukanye muri isosiyete ikora neza. Intambwe yose irigiza nkana, ubugenzuzi ni kenshi, kwipimisha kutangiza nko gusiga irangi cyangwa na CT gusikana bihinduka igiciro gifite ishingiro, ntabwo ari ibintu byiza. Irahindura injyana ya etage. Umuvuduko uratandukanye. Ntabwo ukora akazi keza cyane; uragiye ibintu bike-bifite agaciro kanini unyuze mumabuye y'agaciro ashobora kuba afite inenge.
Igipimo nyacyo: Guhoraho, ntabwo ari umwe gusa
Umuntu wese arashobora kugira amahirwe akabyara igice kimwe cyuzuye. Ikiranga iduka ryizewe ni uguhuza ibice byose, kandi uko umwaka utashye. Ibi bitetse kuri sisitemu yo kugenzura. Ubushyuhe bwo gutera ibishashara burahuye? Ese ceramic slurry viscosity igenzurwa kuri gahunda ihamye? Ese ibikoresho bya CNC bikurikiranwa kugirango byambare, cyane cyane iyo bikata ayo mavuta akomeye? Birarambiranye, ibintu bikurikirana. Nibyo kandi bitandukanya abanyamwuga nabakunda.
Ndatekereza kumushinga wo gukora pompe. Bakeneye amajana menshi adashobora kwangirika. Ingingo za mbere ntamakemwa. Hafi ya unit 150, twatangiye kubona ihinduka ryoroshye muburyo bwa blade. Ntabwo bihagije kunanirwa kugenzura, ariko ni inzira. Intandaro? Buhoro buhoro kwambara ku rupfu bikoreshwa mu gutera ibishashara. Igishushanyo cyahindurwaga hafi bidashoboka, cyigana binyuze mubutaka bwa ceramic no mubyuma. Twarayifashe kubera ko twakurikiranaga amakuru yimibare mu mibare, ntabwo twagenzuye gusa igipimo cyo kugenda / nta-kugenda. Ngiyo uruhande rudasanzwe rwibisobanuro: imbonerahamwe yo kugenzura ibarurishamibare hamwe nabatekinisiye bari maso.
Uku gushikama nibyo byubaka izina. Urubuga rwisosiyete, nkurwo kuri QSY, rushobora gutondeka ubushobozi bwose, ariko gihamya iri murwego rwo gusubiramo. Iyo umukiriya murwego rwingufu akwoherereje igishushanyo mbonera cya turbine kuko 500 iheruka kubakorera yagize ikibazo cya zeru zananiranye, ubwo ni ubuhamya bwukuri. Bisobanura urunigi rwawe rufashe munsi yigitutu, muburyo bwikigereranyo.
Kureba imbere: Gucecekesha n'Ubuhanga
Umuvuduko kuri isosiyete ikora neza ibikorwa buri gihe ni bibiri: kwihanganira gukomera kubakiriya no kugabanuka kworoheje kubanywanyi. Gukora inyongera (icapiro rya 3D) bikunze kuvugwa nkiterabwoba, kandi kuri prototyping yihuse, ni. Ariko kubikorwa byo gukora byibyuma bikora cyane cyane cyane mubyuma bidasanzwe, gukina biracyafite ibyiza mumitungo yibintu hamwe nubukungu bwibice kubice bimwe. Ejo hazaza, ndakeka ko ari muri Hybridizing. Gukoresha icapiro rya 3D kugirango ukore ibintu bidashoboka bya ceramic cores yo gushora imari, kurugero, gukora ibice byimbere bitari byahinduwe.
Indi mbogamizi ni imari shingiro yabantu. Ubuhanga hano - gukora igishushanyo, gushushanya amarembo, metallurgie, CNC gahunda yo gutangiza ibice-byihariye. Bize hasi, iruhande rw'itanura na mashini, ntabwo ari mwishuri gusa. 'Kurenza imyaka 30' yimikorere yikigo ntabwo ari amateka yibigo gusa; nubumenyi bukubiyemo ba injeniyeri bakuru na ba shebuja bashinzwe. Amayeri arengana ko mugihe aho urubyiruko ruke rureba uruganda nkumwuga. Porogaramu igezweho ya CAD / CAM iracyakeneye ko abantu babibona, Iyi simulation isa neza, ariko dushingiye kumirimo isa numwaka ushize, dukeneye kongeramo amafaranga 0.5% yo kugabanuka hano.
Noneho, mugihe usuzumye neza umukunzi wawe, reba ibirenze uduce duto duto. Baza ibijyanye nibikorwa byabo. Baza uburyo bakora igishushanyo hamwe ninzibacyuho iteye ikibazo. Baza urugero rwo gutsindwa kubintu bifitanye isano nibyo bize. Ibisubizo byabo, ibisobanuro ninkuru zintambara, bizakubwira byinshi kubushobozi bwabo nyabwo kuruta icyifuzo cyo kwamamaza cyakozwe neza. Intego ntabwo itunganye ku mpapuro; birahanurwa, byizewe, kandi byubwenge, kurasa hamwe na pragmatism yatsinze.
