Iyo wunvise 'uruganda rukora imashini', niki kiza mubitekerezo? Kubantu benshi, ndetse nabasore bamwe batanga amasoko, ni ijambo ryiza kububiko bufite imashini nke za CNC. Iri ni ikosa rya mbere. Ntabwo yerekeye imashini; bijyanye na ecosystem ibakikije. Nimyaka mirongo yubumenyi bwitondewe mugushiraho akazi kubutaka bushingiye kuri cobalt hamwe nicyuma gisanzwe kitagira umuyonga, gusobanukirwa kutavuzwe kubyerekeranye nubushyuhe bwumuriro mugihe cyo gukata, hamwe namasomo yubugome, ahenze yakuwe mubyokwihanganirana bisa neza neza kurupapuro. Nabonye RFQ nyinshi cyane zifata nka serivisi yibicuruzwa. Ntabwo bamenya itandukaniro riri hagati yububiko bwakazi nabafatanyabikorwa nyawe neza.
Urufatiro Ntabwo ari Ibyuma gusa, Nibibukwa
Aha niho amateka afite akamaro, kandi ndavuga amateka yimikorere nyayo, ntabwo ari umurongo kurubuga gusa. Fata isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY). Urareba inyandiko zabo - hejuru yimyaka 30 mugukina no gutunganya. Ntabwo ari umubare gusa. Nibyo kwibuka. Bishatse kuvuga ko bashobora kuba barabonye ubwihindurize bwigice kiva kumucanga utoroshye ukajya mubushoramari bugoye gushorwa hafi ya net ikenera imashini ntoya ariko ikabije. Iyimbere mubikorwa byibanze nkibishishwa hamwe nishoramari rihindura muburyo bwabo gutunganya neza amacakubiri yegera fagitire y'ibikoresho fatizo. Ntabwo bakata ibyuma gusa; barangije inkuru yatangiriye mubibumbano, hamwe no kuvuka kubyumva imiterere yintete hamwe ningutu zerekana ko inzu yimashini ishobora kubura.
Irema ubundi buryo bwo gukora neza. Mugihe itsinda ryanyu ryimashini ryunvise neza gukina, urashobora gushushanya gukina kugirango ugabanye igihe cyo gukora nigiciro kuva mugitangira. Nibisubizo bisubiramo bifata imyaka yo gushiraho. Ntushobora kugura ibyo hamwe na mashini nshya 5-axis. Ndibuka umushinga wamazu ya pompe muri duplex ibyuma bidafite ingese. Igishushanyo cyambere cyari gifite imifuka yimbitse, yometseho uruzitiro ruteye ubwoba bwo guta neza ndetse birushijeho kuba bibi kumashini itagoretse. Kuberako amakipe yabo yavugaga - abasore bashinze hamwe nabashinzwe porogaramu za CNC - batanze igitekerezo cyo guhindura inguni ntoya no guhindura radiyo murwego rwo gukina. Yongeyeho ikiguzi kitari gito kuri casting ariko yagabanije igihe cyo gutunganya hafi 30% kandi ikuraho ingaruka zikomeye. Nicyo gaciro gihishe.
Urutonde rwibikoresho ruvuga indi nkuru. Shira icyuma, ibyuma, bitagira umwanda - uwo ni umutsima n'amavuta. Ariko iyo ubonye ibinyomoro bidasanzwe nka cobalt ishingiye kuri nikel ishingiye kuri nikel, uba uzi ko urimo ukora urwego rutandukanye. Gukora ibi ntabwo ari ikibazo cyo gutinda gusa igipimo cyibiryo. Ni filozofiya itandukanye rwose. Kwambara ibikoresho biragaragara, gucunga ubushyuhe birakomeye, kandi ikiguzi cyigice cyakuweho kiratangaje. Isosiyete ikorana kumugaragaro ntabwo ari a gusa uruganda rukora neza; ni umufasha wo gukemura ibibazo kubisabwa bikabije. Wiga kubaha ibikoresho, cyangwa bizaguhomba.
Aho Precision ibaho mubyukuri (Ntabwo ari CAD Model)
Umuntu wese yibanze ku kwihanganira kwanyuma, guhamagarwa ± 0.005mm. Ariko ubusobanuro nyabwo bubaho mbere yuko igikoresho gikora igice. Ari murwego rwo hejuru. Ntabwo nshobora guhangayikishwa bihagije. Kubintu bitoroshe, bidafite ishoramari, gushushanya ibice byerekana datum hejuru ishobora kuba ubwayo ifite itandukaniro ni ubuhanzi. Nibyerekeye gukora sisitemu isubirwamo, igoye yo guhuza igice kubice bidahuye neza. Nabonye gahunda nziza zananirana kuko fixture yemereye icya cumi cya milimetero ya flex. Kuri QSY, hamwe na casting ya background yabo, akenshi bashushanya kandi bagatera ibikoresho ubwabo, nurwego rwo guhuza vertical ntubona kenshi. Byumvikane byoroshye, ariko nibyiza cyane.
Noneho hariho metrologiya. Amaduka yose arashobora kugura CMM. Ariko basobanukiwe nibyo mubabwira mubyukuri? Igenzura ryibarurishamibare (SPC) kumurimo muremure kumurimo wa nikel ushingiye kumavuta ni disipuline. Ntabwo ari ukugenzura igice cyambere nicyanyuma. Nibijyanye no gukurikirana ibikoresho byambara, gukura kwubushyuhe bwimashini, nibintu bitandukanye. Ntabwo uri gupima ibice gusa; urimo gupima ihame ryimikorere yawe yose. Nukuri uruganda rukora neza ifite aya makuru asubira mubakoresha na programmes hafi yigihe-nyacyo, ntabwo yashyinguwe murupapuro rwiza rwumuyobozi. Ni gahunda nzima.
Na software? Nigikoresho, ntabwo ari inkoni. Porogaramu nziza ya CAM kwisi izaguha inzira yuburyo bwiza. Ariko porogaramu inararibonye izi igihe cyo kuyirenga. Bazi ko kurwego rwihariye rwicyuma, inguni ntoya idasanzwe yinjira cyangwa intambwe idasanzwe izatanga ubuso bwiza bwo kurangiza no kongera ubuzima bwibikoresho. Nibyiyumvo biva mumyaka yo gukora akazi, kureba amabara ya chip, gutega amatwi gukata, no kugenzura ibice ibihumbi byarangiye. Urashobora kubona uburyo bwabo burambuye mubushakashatsi bwakozwe kurubuga rwabo kuri https://www.tsingtaocnc.com. Ntabwo ari ibicuruzwa byo kwamamaza; ni urutonde rwibibazo byakemuwe.
Yego, Ariko Ikiganiro
Ikimenyetso cyizewe cyuburambe nubushake bwo kuvuga yego, ariko cyangwa oya, dore impamvu. Nkiri muto mu mwuga wanjye, Nabonye ibishushanyo hamwe no kwihanganira byerekanwe kumurongo wo gutandukana cyangwa gutabaza kugirango indorerwamo irangire kumuyoboro w'imbere bidashoboka gukoresha. Amaduka yakazi ashonje akazi arashobora kubivuga gusa hanyuma ukagerageza, biganisha ku makimbirane byanze bikunze. Igihe cyashize uruganda rukora neza azaguhamagara. Bazasobanura ko kwihanganira gusobanurwa gukomeye kuruta gutandukana kwavuye mubikorwa byo gukina, bityo rero dukeneye kuganira kubintu bya datum birakomeye. Bazatanga ibitekerezo birenze kubishobora kurangiza cyangwa gutanga igishushanyo mbonera cyo gukora (DFM) tweak.
Aha niho ubufatanye bugira. Ndibuka igice cya valve aho umukiriya yasabye Ra 0.2μm kurangiza kuri bore y'imbere. Igitekerezo cya mbere cyari cyiza kurambirana no kubaha. Nyamara, urebye imikorere yiki gice hamwe nigitangazamakuru cyamazi, abakanishi basabye ko kurangiza Ra 0.8μm kugerwaho hifashishijwe igikoresho kimwe cyagenzuwe neza byakora kimwe, bigahuza, kandi bikagabanya igice. Bafite amakuru yo kuyashyigikira - kwambara ibizamini, kwigana ibintu. Ibyo byongera agaciro, ntabwo gukata ibyuma gusa.
Impande zinyuranye ni ukumenya igihe udashobora gutandukana. Ku kashe izunguruka mu maso ya cobalt ishingiye ku kivunge, uburinganire no kurangiza ntibishobora kuganirwaho. Hano nta kiganiro cya DFM gihari. Ikiganiro gihinduka muburyo bwo kwemeza, ingingo ya mbere yo kugenzura protocole, ndetse wenda no kugerageza abatangabuhamya. Icyizere cyo kugira ubwoko bwombi bwibiganiro - kimwe gikorana nicyo kidahuzagurika - biranga uwatanze ibintu bikuze.
Kunanirwa ni Gahunda nyayo
Ntamuntu numwe muriki gice ubibona neza buri gihe. Amasomo akomotse ku makosa ahenze. Ikintu cya kera ni ugusuzugura imihangayiko ikenewe nyuma yo gutunganya ibintu bigoye. Urashobora gukora imashini nini yimyubakire kugirango igaragaze, ireba kuri CMM, hanyuma ukayohereza hanze kugirango ivure ubushyuhe. Iyo igarutse, irarengerwa kurenza agakiza kuko utasize ububiko buhagije cyangwa ntiwigeze uhagarika umutima mugihe gikwiye. Nagize uruhare muri post-mortem. Nibyiyumvo bikabije. Ariko irakwigisha guhora, burigihe utekereze ikarita isigaye yibice byigice mbere yo gutangiza gahunda.
Ubundi kunanirwa kwihishe ni uguhiga ubwoko butari bwo. Nigeze guhangayikishwa no kwihanganira kwibanda hagati ya bores ebyiri kuri manifold. Twakoresheje amasaha yo gushiraho no kugenzura. Hagati aho, twirengagije ko uburinganire bwa kashe busa nkaho bworoshye, bwagendagendaga kubera ubushyuhe bukonje butandukanye mugihe kinini cyo gukora. Igice cyatsinze igenzura ryibanze ariko gisohoka mugupima. Ibisobanuro byari bifite akamaro ni uburinganire, ntabwo bwibanze. Yongeye guhuza ibitekerezo byanjye byose mugusoma igishushanyo: banza wumve imikorere, hanyuma ibipimo.
Ibigo bimaze hafi, nka QSY hamwe nimyaka mirongo itatu ikora, bifite isomero ryaya masomo. Bashyizwe mubikorwa byabo bisanzwe. Niyo mpamvu yabo Imashini ya CNC Serivise kubice bishora imari akenshi harimo gutegekwa mubikorwa-kugenzura no kugabanya ibibazo by'agateganyo nkibisanzwe kuri geometrike runaka, ntabwo ari inyongera. Bagereranije ikiguzi cyatsinzwe kera kugirango barebe intsinzi iriho.
None, Mubyukuri urimo kugura iki?
Umunsi urangiye, iyo winjiye a uruganda rukora neza, ntabwo ugura igihe cyimashini. Urimo kugura urubanza. Urimo kugura ubwenge bwakusanyirijwe mubikorwa ibihumbi n'ibihumbi byarangiye, inkovu ziva mubitaragenze neza, hamwe na sisitemu yubatswe kugirango ikumire ayo makosa. Urimo kugura ikipe ireba igishushanyo ikareba inzira, imitego ishobora kubaho, n'inzira igana igice gikomeye, cyiza-cyiza.
Ni itandukaniro riri hagati yumucuruzi nabafatanyabikorwa. Umucuruzi atanga serivisi kubicapiro. Umufatanyabikorwa akorana intego yo gucapa. Bareba ibice byawe bagatekereza kubyerekeranye nubuzima bwacyo: uko bizateranyirizwa hamwe, imbaraga bizitwara, ibidukikije bizabamo. Hamwe nurufatiro rwo gukina, isosiyete nka QSY isanzwe ibitekereza gutya - bagize uruhare kuva bavuka nkibintu byashongeshejwe.
Noneho, ubutaha uzasuzuma a uruganda rukora neza, reba kera urutonde rwimashini. Baza uburyo bakunze gutsindwa nuburyo bakoze kugirango babigabanye. Saba DFM isubiremo igice cya hypothettike. Igisubizo cyabo kizakubwira byinshi kurenza udutabo twose. Ibisobanuro nyabyo biri mubitekerezo, kera mbere yuko G-code yambere itangwa.
