Iyo abantu benshi bumvise 'ibice byerekana neza', bashushanya ibyo bice bitagira inenge, hafi-ya net-shusho, akenshi mubirere cyangwa mubitabo byubuvuzi. Inganda zigurisha iki gitekerezo cyo gutungana, ariko ukuri kumaduka ni imishyikirano ihoraho hagati yicyiza nigerwaho. Ntabwo ari ugukora igice gusa; nibijyanye no gukora, byunguka kandi byizewe, icyiciro nyuma yicyiciro. Ubuhanga nyabwo ntabwo ari ugukurikiza imfashanyigisho, ahubwo ni ukumenya impande udashobora guca no gutandukana ushobora kubana.
Ibishushanyo Byibitonyanga-Mu Gusimbuza
Kimwe mu bitekerezo bikomeye cyane duhura nabyo, cyane cyane kubakiriya bashya mu gukora automatike cyangwa gukora pompe, ni ugutegereza a ibice byuzuye nkibintu byiza, guta-gusimbuza igice cyimashini. Kohereza igishushanyo cyigice cyimashini kandi bagategereza ko abakinnyi bazajya bahita. Ntabwo ari gake ikora gutya. Igishushanyo mbonera cya filozofiya iratandukanye. Igice cyimashini cyagenewe gukuramo ibikoresho; igice cyakorewe cyagenewe ibintu bitemba no gukomera. Ugomba gutekereza ku mfuruka, uburebure bwurukuta, hamwe n’ahantu hatangirira kuva igishushanyo cya mbere. Njye namaze amasaha atabarika nsobanura impamvu dukeneye kongeramo impamyabumenyi ya dogere 2 kurukuta ruhagaze cyangwa kuki imfuruka yimbere ityaye ahantu hizewe kugirango hagabanuke ububobere. Ntabwo ari twe bigoye; ni fiziki.
Ndibuka umushinga wa hydraulic valve umubiri, igice cyimbere cyimbere. Igishushanyo cyumwimerere cyabakiriya cyari gifite amasangano meza, kare-impande zombi zambukiranya imiyoboro y'amazi. Byagaragaye neza kuri CAD. Twari tuzi ko ari inzozi mbi. Twasabye ko twongera gushushanya amasangano hamwe na radiyo nziza. Gusubira inyuma byari bijyanye no gutembera no kugamije. Twarangije gukora icyiciro cyo kugerageza inzira zombi. Ihindurwa ryacu ryasubiwemo rifite igiciro cyo hejuru cyambere cyo gukoresha ibikoresho ariko byatanze amajwi 95%. Igishushanyo mbonera cyabo? Hafi ya 40% yakuwe kumarira ashyushye no kugabanuka kumasoko kuri izo mfuruka zityaye. Igiciro cyubwo budahemuka ku gishushanyo cyambere cyari inyenyeri. Urwo rubanza rwahindutse ubushakashatsi busanzwe dukoresha imbere QSY guhugura abajenjeri bashya: kubaha inzira.
Aha niho uburambe bwumushinga bufite akamaro. Ahantu nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe nimyaka mirongo itatu muri shell no gushora imari, yabonye ubu buryo busubiramo inganda. Ibyo kwibuka igihe kirekire bikora ni ntagereranywa. Ntabwo ari ukugira gusa Imashini ya CNC ubushobozi bwo kurangiza igice; ni ukumenya kujugunya kugirango inzira yo gutunganya ikore neza kandi ntigaragaze inenge zo munsi. Basobanukiwe ko urugendo rwa a ibice byuzuye itangirira ku ruganda rwa CNC, ahubwo mucyumba cyerekana ibishashara hamwe na ceramic slurry tank.
Ibikoresho ntabwo ari Ibitonyanga-Hasi
Guhitamo ibikoresho bya ibice byuzuye ni akandi gace karimo ibintu byoroshye. Abakiriya bakunze kuza bafite icyerekezo kivuga gusa ibyuma bidafite ingese cyangwa ubushyuhe bwo hejuru. Ibyo ni nko kuvuga imodoka mugihe ukeneye guhitamo igare n'ikamyo. Shitani iri murwego rwihariye nimyitwarire yayo.
Fata 17-4 PH idafite umwanda. Icyuma cyiza, gihindagurika cyimvura ikomera. Ariko ibiyiranga bya casting ni ... byoroshye. Niba utagenzuye igipimo cyo gukomera hamwe no kuvura ubushyuhe neza, urashobora kubona imbaraga zingutu ariko ukabura burundu ruswa irwanya ruswa cyangwa ubukana bwingaruka. Twize ibi inzira igoye kumurongo wambere wibigize marine. Ibice byatsinze ibizamini bya mashini ariko bitangira kwerekana hejuru yubushakashatsi bwumunyu-spray hakiri kare cyane. Ikibazo cyagarutse ku gipimo cyo gukonjesha kitaringaniye mu gishishwa, biganisha kuri microstructure idahuye. Gukosora ntabwo byari ibintu byoroshye guhindura; Byarimo gusubiramo imiterere ya cluster kugirango harebwe misa imwe yubushyuhe hamwe no guhindura ibisubizo nyuma yumuti. Byari isomo rihenze kubwimpamvu ibisobanuro bigomba kuba ibiganiro, ntabwo ari itegeko.
Aha niho urwego rwibikoresho rugizwe ningirakamaro. Iyo sosiyete ikunda QSY urutonde cobalt na nikel kuruhande rwibyuma bisanzwe, byerekana ubushobozi bwo gutunganya ibintu bidasanzwe. Ibi ntabwo aribikoresho ushonga hanyuma ugasuka. Bafite reaction nyinshi, ibisabwa byihariye byo gushyuha, kandi akenshi bakeneye ikirere gisukwa. Gukorana na nikel ishingiye kuri nikel ya blade ya turbine ntabwo ari kimwe no gusuka ibyuma bya karubone kubikoresho. Inzira zose zikorwa, uhereye kubintu byingenzi kugeza ubushyuhe bwubushyuhe, ni umwihariko. Ntushobora kwigana ubwo bushobozi.
Sisitemu yo Kurinda: Igice Utabona
Niba igice cyanyuma aricyo gishushanyo, sisitemu yo gutambuka no kuzamuka ni scafolding. Kandi akenshi niho ubwubatsi nyabwo bubera. Sisitemu yateguwe nabi izatanga ibisakuzo, nubwo ibyiza byawe byose cyangwa ibishishwa byiza. Ikigamijwe ni ukugaburira ibyuma bishongeshejwe mu cyuho cyoroshye, nta muvurungano (utera okiside), no kwemeza gukomera ku byago (bikora nk'ibigega by'ibikoresho kugirango bishyure kugabanuka).
Twigeze kugira akazi k'uruzitiro rudafite urukuta rudafite ibyuma, hafi yubunini bwumupfundikizo winkweto ariko ufite imbavu zikomeye inyuma. Ibigeragezo bya mbere byari biteye ubwoba. Twabonye amakosa (kuzuza bituzuye) cyangwa gufunga imbeho (ingendo aho imigezi y'icyuma ihurira ariko idahuza). Ikibazo nuko amarembo yacu ya mbere yari conservateur cyane, tugerageza kugaburira kuruhande rumwe. Icyuma cyakonje cyane kuko cyanyuraga ahantu hanini, horoheje. Igisubizo nticyari gishimishije. Aho kongeramo ubushyuhe bwinshi cyangwa gusuka vuba, mubyukuri twongeyeho byinshi, amarembo mato yatanzwe hirya no hino. Ibi byemereye inzira nyinshi, ngufi. Yongereye akazi ko guhagarika no kurangiza nyuma, ariko yaduhaye igipimo cyuzuye 100%. Igiciro cyo gutunganya bike byiyongereyeho munsi yikiguzi cya 50%.
Ubu bwoko bwo gukemura ibibazo ni umutsima wa buri munsi gushora imari. Nuruvange rwamazi yingirakamaro, thermodynamic, hamwe nibisanzwe bishaje-na-kwibeshya. Kwigana software bifasha ubungubu, ariko ntabwo ari ubutumwa bwiza. Uracyakeneye gukora ibizamini byumubiri kugirango uhindure icyitegererezo kumiterere yihariye yububiko - ubuhehere bugira ingaruka kumurongo, itandukaniro ryibonekeje muri binder, ibiranga ubushyuhe bwumucanga wawe. Uwiteka Igikonoshwa inzira yibanze ni ubukorikori.
Iyo Precision ihuye nububiko bwimashini
Isano iri hagati yubukorikori hamwe nububiko bwimashini ni symbiotic, cyane cyane iyo bari munsi yinzu. Amasezerano ya gutora neza ni hafi-net-shusho, ariko hafi ni ijambo rifitanye isano. Umubare wingenzi wa datum, umwobo wubatswe, kwihanganira kwihanganira - ibi hafi ya byose bikenera gutunganywa. Urufunguzo ni ugutera igice muri reta ituma iyo mashini yanyuma itajegajega, iteganijwe, nubukungu.
Ibi bivuze igenamigambi. Ugomba gusiga ibikoresho bihagije byo gutunganya, ariko ntabwo aribyinshi kuburyo urimo guta ibikoresho no guhekenya mubuzima bwibikoresho. Ugomba kwemeza ko igice gifite uruhu ruhoraho, ruteganijwe kuburyo gukata kwambere bihamye. Kandi icy'ingenzi, ugomba kwemeza ko igice cyumvikana munsi yuruhu. Ntakintu kibi kumukanishi nko gukubita umufuka wa gaze munsi yubutaka cyangwa kugabanuka kwagati hagati yinzira irangirira kumurongo uhenze, hafi yuzuye. Igihombo cyose.
Kuri QSY, guhuza casting na Imashini ya CNC ni inyungu nziza. Abakanishi babo batanga ibitekerezo bitaziguye kubitsinda. Niba bahora bashakisha ahantu hakomeye mugice runaka cyabakinnyi ibyuma ibigize, yerekana ikibazo gikonje cyaho. Niba kwambara ibikoresho birenze urugero murwego rwa icyuma ibice, irashobora kwerekana ikibazo cya microstructure nka karbide ikabije. Ibitekerezo bifunze-bizunguruka nibyo bitera kweri, kwiyongera kwiterambere muri ibice byuzuye ubuziranenge. Ihindura theoretical precision mubipimwa, bitangwa biranga igice cyanyuma cyacapwe.
Umukino muremure: Guhuza hejuru ya Prototype
Umuntu uwo ari we wese arashobora kugira amahirwe akabyara prototype imwe nziza. Ikizamini nyacyo cyumushinga urimo gutanga igice cya 10,000 mugice cyo gukora hamwe nuburinganire buringaniye, kurangiza hejuru, hamwe nubukanishi nkicyitegererezo cyambere cyemewe. Aha niho sisitemu yo kugenzura inzira, gahunda igenzurwa cyane, hamwe no gukurikirana imikorere y'ibarurishamibare itandukanya abanyamwuga nabakunda.
Harimo gukurikirana ibintu byose: ibipimo byo gutera ibishashara (ubushyuhe, umuvuduko, igihe) kugirango harebwe uburyo bumwe; ubunebwe bwa slurry hamwe na stucco umucanga urwego rwubunini bwikigero gihoraho; chimie yashonga no gusuka ubushyuhe kuri buri bushyuhe; inzinguzingo no gucumura. Kugenda muri kimwe muribi birashobora gushira mubice bidahuje. Dushyira mubikorwa ibirindiro kuri buri cyiciro. Igenzura ryambere ryambere (FAI) rirasobanutse, ariko kugenzura mubikorwa mugihe kirekire nibyo birinda ibiza.
Uku kwibanda kudahwema gusubiramo nibyo byubaka izina. Niyo mpamvu isosiyete ishobora gukora imyaka irenga 30 muriki gice. Ntabwo ari ukubahendutse kuri cote; ni ukuba uwizewe cyane. Iyo umukiriya ashushanya a ibice byuzuye mubicuruzwa byabo, barimo kwiyemeza igihe kirekire. Bakeneye kumenya urwego rwabo rutababuze. Icyo cyizere cyubatswe igice, igice, icyiciro, mumyaka. Nibikorwa bituje, bidashimishije bya metrologiya, kwandikisha amakuru, hamwe na raporo y'ibikorwa ikosora amaherezo isobanura ubwiza bwibigize biva kuri dock. Kandi amaherezo, nibyo nibyo bucuruzi rwose mubyukuri - gutanga igice gusa, ariko byanze bikunze.
