Ari he uruganda rukora neza urimo gusuzuma ibice byingenzi-ubutumwa? Ntabwo uruganda rwose ruri muri Qingdao rutunganya AMS 5387 cobalt alloy pompe - cyangwa rufite ibyuma byujuje ISO hamwe na CNC ikora munsi yinzu. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ikora. Twohereje inzu ya pisitori ya piston pompe muri hydraulic OEMs mubudage banze abatanga isoko batatu mbere yo kugabanuka kwa mikoro mugukoresha ubushyuhe bwa T800. Ikigeragezo cyabo cya kane cyari icyacu - kuko ikigo cyacu ntabwo * muri * Qingdao gusa. Yakozwe muburyo butajegajega aho ± 0,02 mm ntabwo ari intego-ni shingiro.
Ikigo kimwe. Ubushobozi Bwuzuye Bwuzuye-Nta Handoffs, Nta cyuho
Abaguzi benshi bibwira ko "precision casting" bisobanura gushora imari wenyine. Niyo mpamvu prototypes yananiwe mugihe cyo kwipimisha kumikorere: kwihanganira casting bifata, ariko imashini yimashini ifunga imashini nyuma yo kuvura ubushyuhe. Kuri QINGDAO QIANGSENYUAN uruganda rukora neza, gukina no gutunganya ntabwo ari intambwe zikurikiranye-ni inzira ihuriweho. Ikipe imwe isuka cobalt-nikel alloy nayo itegura imashini 5-axis DMG MORI NT imashini ikurikirana irangiza bore y'imbere ya nozzle ya AMS 5387. Nta mucuruzi wo hanze. Nta kongera gufunga. Nta kosa ryegeranijwe.
Dukoresha ibyuma byombi byumucanga (kumyuma minini igera kuri 1200) hamwe no gushora imari (kubutaka bwa cobalt alloy nozzles munsi yuburebure bwa mm 0.8). Ubushobozi bwa CNC bukubiyemo guhinduka, gusya, gusya - hamwe no kuvura ubushyuhe bukomeye kurubuga. Mugihe umukiriya wa peteroli na gaze yo muri Amerika ya ruguru yari akeneye indangagaciro zingutu zingana na 10,000 psi, ntabwo twatanze imbaraga zo kugabanya imihangayiko. Twabikoreye munzu, bigenzurwa na nyuma yubushyuhe-bwo kuvura CMM scan kuri 20 µm ikemurwa. Nuburyo dufata GD&T guhamagarwa nko kwihanganira imyanya Ø0.015 mm kubintu bitari silindrike-inshuro nyinshi, mubice 500.
Nta Gukeka Kubintu Byuzuye-Gukurikirana gusa Urashobora kugenzura
"Impapuro zemewe zemewe" ntacyo bivuze niba icyiciro cya chimie yatwaye cyangwa amateka yubushyuhe atanditswe. Twabonye amacomeka ya cobalt ananirwa gupima umunaniro kuko icyemezo cyurusyo rwabatanga urutonde "AMS 5387 yujuje" - ariko wasibye Co-Cr-W-Mo kwijana. Inzira yacu itangirana ningingo ebyiri zemewe: imwe yashizwe mubuhanga bwububaji, indi iva mubyuma bidasanzwe. Buri bushyuhe buri kubona isesengura rya ecran mbere yo gushonga. Buri casting yakira tagi idasanzwe ya QR ihuza dosiye yuzuye ya digitale yuzuye: gushonga ibiti, gusuka umurongo wubushyuhe, raporo ya X-ray, gushushanya ikarita, hamwe namakuru yanyuma ya CMM.
Ibi ntabwo birenze urugero. Birakenewe. Iyo umuterankunga wa pompe yo mu majyepfo yuburasirazuba bwa Aziya yari akeneye gusimbuza icyuma cya shitingi kugirango yinjire mu bwato, icyerekezo cyabo cyambere cyiswe "T800 bihwanye." Ariko "bihwanye" byananiye kwipimisha umunyu nyuma yamasaha 48. Twakoresheje EDS igereranya igice cyatsinzwe na T800 yacu-dusanga 3.2% munsi ya tungsten. Twahinduye imvange ivanze, twemeza kurwanya ruswa kuri ASTM B117 mumasaha 500, hanyuma turatanga. Urwo rwego rwo kugenzura ibyuma bibaho gusa aho gukina, gupima laboratoire, hamwe nibikoresho byubwubatsi bisangiye igorofa imwe.
Gutanga-Kwisi-Ntabwo byasezeranijwe gusa ibihe byo kuyobora
Inganda zimwe zivuga "ibyumweru 8" kubitumiza hagati. Noneho ukuri kugaragara: gutinda kubikoresho, kuvura umurongo wumurongo wanyuma, cyangwa umunota wanyuma wongeyeho. Ibikorwa byacu bidafite ishingiro bifashisha igihe cyo gushushanya - ntabwo ari igereranya rya kalendari. Kuri prototype ikora munsi yibice 10, turemeza ko ingingo ya mbere yoherejwe muminsi 12 y'akazi. Kubice 200-500 byateganijwe byibyuma cyangwa ibyuma bidafite ingese, igihe cyo kuyobora gishyirwaho ibyumweru 6-gifunzwe mugihe cyo gusuzuma, ntabwo cyumvikanyweho nyuma yo gutanga PO.
Twakira ibyago hakiri kare. Mugihe cyo kwemeza kwemeza, abajenjeri bacu ibendera ryibikorwa byo gukora ibicuruzwa amaduka menshi yabuze: gukuramo umutego wibumba ceramic mugushora ishoramari, inguni zinguni nazo ntizishobora kurekurwa kumusenyi, cyangwa uduce twa GD&T duhuza uturere twihanganirwa kurenza imipaka. Umukiriya umwe wu Burayi yongeye guhindura pompe nyuma yo gutanga ibitekerezo - kugabanya igihe cyo gutunganya 37% no gukuraho ibikorwa bibiri bya kabiri. Ibyo ntabwo ari inama. Ni ubufatanye.
Impamvu Uru ruganda Rwitondewe rwa Corp ruhagaze
Ntabwo uhitamo ibishingwe ukurikije ahantu honyine. Urahitamo mugihe gusaba kwawe bisaba ibyo abandi badashobora gutanga: cobalt alloy nozzles irokoka 600 ° C yumuriro wumuriro utagira microcracking; inzu ya pompe ya piston ikomeza kwibanda nyuma ya nitriding; winch shafts itambutsa ultrasonic kugenzura 10 MHz. TEKINOLOGIYA YA QINGDAO QIANGSENYUAN uruganda rukora neza itanga ibisubizo - ntabwo ari ibidasanzwe, ariko nkibikorwa bisanzwe.
Imbaraga zabo ntizipima. Nibyibandwaho: ntamashanyarazi yimodoka, nta bice byabaguzi, ntamurimo-muto-rusange-umurimo rusange. Ikiro cyose cyasutswe gishyigikira sisitemu ya hydraulic, ibikoresho bya peteroli na gaze, cyangwa ibinyabiziga bikora cyane-aho gutsindwa bitarenze. Ni ingaruka z'umutekano. Ibyo byibandaho bikarishye imyitwarire yabo, byongerera ubumenyi ubuhanga bwabo, kandi bigakomera protocole nziza. Niba umushinga wawe utaha urimo AMS 5387, T800, cyangwa geometrike itari isanzwe munsi yumuvuduko mwinshi cyangwa kwambara, aha niho uburinganire bwibipimo buhuye nibyuma bya metallurgji.
