Iyo injeniyeri zikeneye ibice bifite kwihanganira mm 0.005 mm munsi yumutwaro wa hydraulic 300-cyangwa kurokoka isuri ya 650 ° C cobalt-alloy nozzle isuri muri serivisi ya peteroli - ntibashakisha "iduka rya CNC." Bashakisha a cnc uruganda rukora neza hamwe na metallurgical control igenzura, ubushobozi bwinshi-axis kuri superalloys ikomye, hamwe no kwihanganira zeru kubitambambuga bigenda byiyongera. Urwo ntabwo arirwo rurimi rwo kwamamaza. Nicyo twagenzuye mubigenzuzi 127 byakozwe muri Qingdao Qiangsenyuan Technology Co., Ltd.
Ukuri-kwisi gutangirira aho abatanga ibicuruzwa benshi bahagarara: gukurikirana ibintu
Amaduka menshi ya CNC afata ibikoresho nkibicuruzwa. Qiangsenyuan abifata nkintambwe yambere yimikorere. Buri T800 ya cobalt ishingiye kuri alloy bar igera hamwe na raporo yikizamini cyurusyo, umubare wuzuye wubushyuhe, hamwe nubushobozi bwambere bwo guhangana na ASTM A970 na AMS 2269. Twabonye abakiriya banga ibice kubatanga isoko rya Tier-1 kuko ubukana butandukanye ± 8 HRC murwego rumwe - kubera igipimo cyo gukonjesha kitagenzuwe. Kuri Qiangsenyuan, ibyuma n'ibyuma bidafite ibyuma bikozwe mbere yo gusuka; ibice bya cobalt-nikel bibona verisiyo yerekana * ku nyemezabuguzi *, ntabwo ari ku mpapuro gusa. Ibi ntabwo birenze urugero. Niyo mpamvu amazu yabo ya pisitori ya piston agera kuri mm 0,012 hejuru yuburebure bwa mm 280-akayifata nyuma yamasaha 500 yo gupima umunyu.
Guhuza Vertical ntabwo ari ijambo ryijambo-nuburyo bakuraho ikosa rya stack-up
Bamwe mubakora outsource casting, hanyuma imashini, hanyuma barangize. Buri ntoki yongeraho itandukaniro. Qiangsenyuan afite urunigi rwuzuye: gushora imari kubitereko bikikijwe n'inkuta zoroshye, guta umucanga kubishingwe bya pompe iremereye, imashini eshanu CNC ikora hamwe na Renishaw, hamwe no kugabanya ibibazo nyuma yo gutunganyirizwa kuri AMS 2750. Mugihe umukiriya wu Burayi yari akeneye imashini ya winch centre idasanzwe hamwe nabacuruzi bafite icyumweru cya 14 na HRC. Qiangsenyuan yatanze prototypes ikora muminsi 11-kubera ko iduka ryabo ryerekana ibicuruzwa ryahinduye inguni zishingiye ku mashini ziva muri Mazak INTEGREX i-200S. Nta guhuza hanze. Nta gusobanura GD&T gutinda. Itsinda rimwe gusa rifite kwihanganira ibintu kuva mu cyuho kugeza kuri raporo yanyuma yo kugenzura.
Ntabwo bahura gusa na ISO 9001-bateka ubuziranenge muri logique yakazi
Genda mu kigo cyabo cya Qingdao urahabona CMM zihagaze * hagati ya selile ikora - ntabwo ari ubugenzuzi bwa nyuma. Abakoresha basikana ibipimo bikomeye nyuma yo gukomera, hanyuma nanone nyuma yo kurangiza. Kubera iki? Kuberako twarebye amaduka menshi avumbura kugoreka gusa nyuma yo gukomera-mugihe igiciro gisakaye kirenze umurimo kuri 7x. Igenzura rya Qiangsenyuan protocole ihatira kumenya hakiri kare: ibikoresho byinjira bibona ultrasonic yipimisha imbere; mugenzuzi-mugenzuzi ukoreshe optique igereranya kumurongo wo gutandukana kumurongo wintebe ya valve; gusohora kwa nyuma bisaba kwipimisha kumikorere-nko kotsa igitutu inzu ya valve kugeza kuri 1.5x igipimo cyakazi cyakazi mugihe ukurikirana igipimo cyo kumeneka hamwe na helium mass spectrometry. Buri raporo ihuza inyuma nindangamuntu idasanzwe, nimero yubushyuhe, hamwe numukono wumukoresha. Nta na kimwe kidasanzwe. Nta “kwemeza mu magambo.”
Aha niho kwihanganira cyane inganda zihagarika kuba theoretical
Qiangsenyuan ntabwo yirukana amajwi. Intego zabo ziguma zifunganye: ibice bya sisitemu ya hydraulic, amateraniro ya pompe ya peteroli na gaze, ibice byohereza ibinyabiziga, hamwe na cobalt-alloy yambara hejuru. Iyo mikorere isobanura ko isomero ryibikoresho byabo birimo karbide yinjizamo AMS 5387 kuri 28 m / min yo kugabanya umuvuduko - kandi abakanishi babo bazi neza igihe cyo kugabanya igipimo cyibiryo kugirango birinde akazi gakomeye kuri T800. Bisobanura ko injeniyeri zabo za casting zumva uburyo micro-imvura ya vanadium igira ingaruka kumikorere ya pompe yamashanyarazi - kandi bagahindura uburyo bwo gukomera. Bivuze ko itsinda ryabo risubiramo ibendera rya GD&T guhamagarwa bivuguruzanya nubuso bwagerwaho burangirira kuri 0.3 mm ya radiyo - * mbere yo gutema ibyuma. Ntabwo ari serivisi y'abakiriya. Ni disipuline yubuhanga ikoreshwa kuri buri cyiciro, kuva prototype kugeza 500-kwiruka.
Niba umushinga wawe utaha usaba ibice bikora-bidakwiriye gusa-munsi yumuvuduko ukabije, ubushyuhe, cyangwa ruswa, tangira hamwe na cnc uruganda rukora neza ibyo byerekana neza mubikorwa byayo, ntabwo ari udutabo gusa. Imbaraga za Qiangsenyuan ntabwo ziri mu kugira ibikoresho, ahubwo ni ukumenya * igihe cyo kutayikoresha *. Intsinzi yabo metric ntabwo ari spindle uptime. Nibitsindwa bya zeru kumurongo wumuvuduko woherejwe kumurongo winyanja y'Amajyaruguru. Ubwo bwoko bwo kwizerwa ntibupima na bije yo kwamamaza. Ipima hamwe na metallurgical rigor, guhuza ibikorwa, hamwe na protocole yo kugenzura yanditse muri micron - ntabwo isezerana.
