Iyo abantu benshi bumvise 'ibice byo gutondeka neza', bashushanya ibyo bice bitagira inenge, hafi-ya-net-shusho, nkaho basohotse mubibumbano neza buri gihe. Nibyo urumuri rwo kwamamaza. Ukuri, gusya burimunsi, ni imishyikirano ihoraho hagati yamasezerano yimikorere no kunangira kwa fiziki. Ntabwo ari ukugera ku kwihanganira byimazeyo; ni ukumenya kwihanganira bikwiye kurwanira igice runaka, kandi aho ushobora kureka inzira igahumeka utabangamiye imikorere. Ibicuruzwa byinshi birajugunywa hirya no hino utumva igiciro-cy-inyungu ku iduka.
Umukino wa Shell: Birenze Umusenyi
Fata ibishishwa. Izina rituma byumvikana neza - kubaka igikonoshwa, gusuka ibyuma. Ariko guhuza kwa resin-umucanga bivanze? Aho niho imyaka yo kwiyumvamo yinjira. Icyiciro cyahagaritswe nigice kigereranyo cya catalizator ntikibura ako kanya. Birananirana nyuma yicyumweru, iyo casting isohotse ifite ubuso busa neza, ntabwo bworoshye, kuko igikonoshwa nticyari kimwe. Twize ibi inzira igoye kumikorere ya pompe kubakiriya. Ibice byanyuze mu igenzura, ariko hejuru yo kurangiza byari imipaka. Umukiriya yarabyanze. Intandaro? Ihindagurika ry'ubushyuhe mucyumba cyo kuvanga uwo munsi cyahinduye gukira imbaraga. Noneho, kugenzura ibidukikije muri kariya gace kateguwe ntabwo biganirwaho, kabone niyo bisa nkibintu bito.
Nicyo kintu ibice byuzuye. Ibisobanuro bitangira kera mbere yuko icyuma gishongeshejwe kibona ifumbire. Bitangirana nibikoresho fatizo nikirere bakoreramo. Kubisosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe nimyaka mirongo itatu muribi, kwibuka kwinzego numutungo nyawo. Ntushobora kugura ubwoko bwububiko bwibibazo. Ibikorwa byabo byigihe kirekire byerekana ko bishoboka ko bubatse isomero rikomeye ryibipimo ngenderwaho bya geometrike nibikoresho bitandukanye, bifite agaciro cyane kuruta igice kimwe cyibikoresho bishya.
Kandi geometrie ni umwami. Ibishishwa by'ibishishwa biratangaje kubintu bitoroshye, ariko iyo winjiye mumiyoboro yimbere cyangwa munsi yimbere bisaba ingorabahizi kandi zoroshye, ubwenge bwawe bugomba gusimbukira mubindi bikorwa. Utangiye gupima ikiguzi cyinteko ishinga amategeko yibanze mugushushanya kuburwanya hafi ya geometrike ubwisanzure bwo gushora imari. Nibintu byingenzi byo mumutwe.
Gutera ishoramari: Kwishushanya k'ubwisanzure butagira umupaka
Gushora imari, cyangwa yatakaye-ibishashara, ni umwana wanditseho ibice byuzuye. Impuha zijyanye no gufata amakuru adasanzwe, kandi nukuri. Urashobora guta ibintu bisa nkimashini. Ariko kwibeshya nuko ari igisubizo kimwe. Igishushanyo cyibishashara ubwacyo nuburyo bwubuhanzi. Umuvuduko winshinge, ubushyuhe, nigipimo cyo gukonjesha ibishashara bigira ingaruka kuburyo butaziguye igice cyanyuma. Kurohama gake mubishashara bisobanura gutandukana muri casting. Noneho ufite inyubako yububiko bwa ceramic-buri dip, buri sanding stucco ikoreshwa, buri cyuma cyumye kongeramo urwego rushobora gutandukana.
Ndibuka umushinga wa turbine blade prototype, ukoresheje nikel ishingiye kuri nikel. Ibishashara byari byiza. Igikonoshwa cyasaga neza. Ariko nyuma yo guta no kurasa, twagize ibishishwa bike bifite imisatsi. Ntabwo aribyose, bike gusa mubice bimwe. Ingingo yo gutsindwa? Ubushyuhe bwumuriro mugihe cyo hejuru yubushyuhe bwa autoclave dewaxing byari bikomeye cyane kubwubunini bwibishishwa byihariye mubice bimwe byumuzi. Twahinduye igipimo cyo kuzamuka hanyuma dushiraho icyiciro kibanziriza ubushyuhe kubice binini. Ikibazo cyakemutse, ariko byadusabye gutinda kubitanga. Isomo ni uko inzinguzingo zisanzwe zitari zisanzwe. Nintangiriro igomba guhuzwa kugirango igice gikwirakwizwe.
Aha niho ubuhanga bwibintu, nkibyo QSY yerekana nibikorwa byabo mumavuta yihariye (cobalt-ishingiye, nikel-ishingiye), iba ingirakamaro. Aya mavuta ntabwo arwanya ruswa gusa cyangwa imikorere yubushyuhe bwo hejuru. Bitwara ukundi mugihe cyo gukomera. Bafite ibintu bitandukanye byo kugabanuka, ibisabwa bitandukanye byo kugaburira. Gusuka ibyuma bitagira umwanda mubishoramari ni ikintu kimwe; gusuka cyane-nikel alloy ni undi mukino wumupira rwose. Sisitemu yo kwinjirira - imiyoboro igaburira ibyuma igice - igomba gutegurwa hafi kubagwa kugirango ibyo bikoresho kugirango birinde kugabanuka kwinshi mubice bikomeye. Ntushobora kongera gukoresha igishushanyo kiva mubice bya karubone.
Gukora Intoki: Aho Gutera Bihurira Ukuri
Oya igice cyo gutora neza Byarangiye rwose muri shakeout. Nibindi bitekerezo bikomeye. Isezerano 'hafi-net-shusho' bivuze ko ugabanya imashini, ariko ntushobora kuyikuraho. Ubufatanye hagati ya casting na CNC gutunganya ni hafi. Gukina bigomba gutanga datum yizewe - hejuru yerekana - kugirango umukanishi yifate kandi apime. Niba casting yagoretse, cyangwa niba isura yimbere igaragara idashyizwe hamwe nibintu bisukuye bihagije (ibikoresho byongeweho) byo gutunganya, ibintu byose birashobora guhinduka ibisigazwa mumashini.
Twahujije imashini ya CNC murugo nyuma yumukino umwe ushinja cyane iduka ryimashini yo hanze. Bavuga ko abakinnyi bacu bari hanze, twavuga ko guhuza kwabo atari byo. Kuzana munsi yinzu, nka QSY yakoze hamwe na casting hamwe na CNC yo gutunganya imashini, ihindura ibiganiro. Itsinda ryimashini rivugana nitsinda ryashinzwe. Barashobora kuvuga bati, Hey, niba ushobora kwemeza iyi flange mumaso muri 0.5mm yuburinganire, turashobora kugabanya igihe cyo gutunganya 30%. Ibyo gusubiza ibitekerezo ni zahabu. Ihindura inzira zegeranye kuva abanzi mubafatanyabikorwa.
Urugero rufatika: umubiri wa valve muri duplex idafite ibyuma. Ubuso bwa cast-bore yimbere yari nziza, ariko kubwubudodo bwa kashe, bari bakeneye kurangiza neza no kwihanganira diameter. Mugihe itsinda ryabashinzwe gutunganya ibanzirizasuzuma ryambere rya bore ihuza, uruganda rushobora guhindura imyanya yibanze mubibumbano byicyiciro gikurikira kugirango habeho no gukuraho imigabane. Ibi byagabanije igihe cyo gutunganya nibikoresho byambara cyane. Imikoranire kurubuga rwabo kuri https://www.tsingtaocnc.com hagati yo gukina no gutunganya ntabwo ari urutonde rwa serivisi gusa; ni filozofiya yibanze itanga umusaruro unoze.
Guhitamo Ibikoresho: Urufatiro rwimikorere
Guhitamo ibikoresho ntabwo byerekeranye numutungo wihariye. Byerekeranye na castability. Urugero, guta ibyuma, birababarira. Itemba neza, igaburira neza. Ariko kwimukira mubyuma-binini cyane cyangwa bidafite ingese, amazi arahinduka, urwego rukomeye rurahinduka. Urabona ibyokurya byinshi, mushy gukomera, bikunze kwibasirwa na micro-porosity niba bitagaburiwe neza. Iyo QSY itondekanya akazi kabo hamwe nicyuma, ibyuma, bitagira umwanda, hamwe nudukoryo twihariye, ibyo nibisobanuro byubuhanga bwo gushinga. Buri muryango usaba imitekerereze itandukanye.
Kubikoresho byubuhinzi byambaye cyane, ibyuma bishobora gukomera birashobora gutomorwa. Ariko urashobora kuyijugunya nta gucamo? Rimwe na rimwe, igisubizo nugutanga amanota atandukanye hamwe nibikorwa bisa ariko biranga gukina neza. Nibyo byongerewe agaciro injeniyeri. Ntabwo ari ugukora ibiri ku icapiro gusa; irimo kugisha inama ibigomba kuba ku icapiro kugirango bikorwe neza kandi bihendutse. Aha niho imyaka 30 ikora isobanura ibikoresho byimbitse ubumenyi shingiro.
Amavuta adasanzwe ni isi itandukanye. Birazimvye, ibiciro byikuraho rero birateye ubwoba. Intambwe yose iritondewe. Ikigereranyo cyo gusubiramo (recycled alloy) igenzurwa cyane. Chimie yashonze irasuzumwa ikongera kugenzurwa. Ubushyuhe bwo gusuka burakomeye-burashyushye cyane, ubona reaction ikabije hamwe nigikonoshwa ceramic; byiza cyane, ushobora guhura nibibazo. Gukorana nibi ntabwo aribyo gushinga rimwe na rimwe. Irasaba inzira zabigenewe kandi, mvugishije ukuri, urwego rutandukanye rwa disipulini.
Igipimo nyacyo cyo kumenya neza: Guhoraho mugihe
Noneho, ni iki gisobanura icyiza ibice byuzuye utanga isoko? Ntabwo prototype imwe imwe igaragara neza. Nigice cya 10,000 mubikorwa byo gukora bihuye na 1 na 5.000. Nicyo kizamini cyubugome. Byerekeranye no kugenzura inzira irokoka impinduka, ibintu byinshi bitandukanye, hamwe no gufata neza ibikoresho.
Uku guhuzagurika kwubatswe ku nyandiko n'umuco. Nibiti by'itanura, ibipimo byerekana inshinge, igenzura rya buri munsi kugabana ingano. Nubushake bwo gutinda no gukora iperereza mugihe imbonerahamwe igenzura igenzura ryerekana inzira, nubwo ibice bikiri tekiniki muburyo bwihariye. Isosiyete yabayeho mugihe cyose QSY yamenye neza cyangwa ntibari kubaho. Inganda zirahana cyane.
Mu kurangiza, gutoranya neza ni ubukorikori bworoheje bwambaye amagambo yubuhanga buhanitse. Ibice bishobora kurangirira mu kirere cyangwa mubikoresho byubuvuzi, ariko bitangirana nabantu bareba ubushyuhe, gupima ibicucu, no kugenzura hejuru yijisho ryimenyerewe. Ibisobanuro nyabyo ntabwo biri muri micron gusa ku gishushanyo; ni mubisubiramo ibyemezo bito bitabarika byafashwe neza, umunsi kumunsi. Nibyo ugura rwose.
