
Iyo abantu benshi bumvise 'kuringaniza ibikoresho byabigenewe', batekereza kuri bolts rusange cyangwa shim-shim. Iri ni ikosa rya mbere. Mubyukuri, ibyo bice nibice byingenzi hagati yimashini igamije gukora nukuri kubikorwa byayo. Igice kitari cyo ntabwo gitera igihe gito; bicecekeye bitesha agaciro ukuri kugeza igihe inzira zawe zose zitarangiriye. Nabonye ibikorwa byinshi bifata ibi bice nkibicuruzwa, gutumiza amahitamo ahendutse kuva kurutonde rusange, gusa kugirango uhure nibibazo byo guhuza. Ukuri ni ,. kuringaniza ibikoresho byabigenewe- cyane cyane amakariso yatunganijwe, imashini ya jack, hamwe na fondasiyo ya fondasiyo - niho urugamba rwo guharanira umutekano muremure rutsindwa cyangwa rugatakaza.
Ntushobora kuvuga kuri ibi bice udatangiranye nibyo byakozwe. Ibyuma bikozwe neza birashobora kuba byiza kubintu bihamye, bitanyeganyega, ariko biroroshye. Kumuzigo ufite imbaraga cyangwa gusiganwa ku magare, urareba ibyuma byahimbwe. Noneho hariho ruswa. Icyuma kitagira umuyonga jack screw yumvikana neza kugeza igihe ukeneye imbaraga zayo zingana muri progaramu iremereye cyane; aho niho haza ibyuma byo mu rwego rwohejuru hamwe na plaque ikwiye. Ndibuka umushinga aho umukiriya yakoresheje ibyuma bisanzwe bya karubone mubidukikije. Mugihe cyumwaka umwe, ibibyimba byangirika byari byinjije 0.5mm mu gusya cyane. Gukosora ntabwo byari ugusimbuza amakariso gusa; byari ibintu byuzuye. Kugwiza ibiciro byari ubugome.
Aha niho ubumenyi bwibikoresho byabatanga ibintu budahinduka. Isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY) ntabwo ari iduka ryimashini gusa. Hamwe nimyaka 30 mugukina no gutunganya, babona ko guhitamo icyuma cyangiza, ibyuma 4140, cyangwa 304/316 bitagira ikirenge kubirenge bitaringaniye ntabwo ari agasanduku. Nibiharuro birimo umutwaro, ibidukikije, ubuzima bwumunaniro, hamwe na coefficente yo guterana hasi. Akazi kabo hamwe nudusembwa twihariye nka nikel yerekana ubunararibonye hamwe nibidukikije bikabije - tekereza ibihingwa byimiti cyangwa ahantu hashyuha cyane - aho ibisubizo bisanzwe binanirwa bikabije.
Nuance iri muri spes. Kuringaniza Bolt ntabwo ari M20x100 gusa. Nicyiciro cyurudodo (3 cyangwa cyiza kubisobanuro), radiyo yo munsi kugirango wirinde guhangayika, hamwe no gukomera. Nerekanye ibice aho intangiriro yibikomeye hamwe nubuso bukomeye byari bitandukanye kugirango wirinde urudodo. Niba amaso yuwaguhaye amaso atumbiriye kuri ibyo bisobanuro, shakisha irindi. Uwiteka tsingtaocnc.com urubuga rwerekana kwibanda kubishushanyo mbonera no gushora imari. Ibyo birakenewe kuko kubishusho bigoye, bikora neza kubisahani byonyine cyangwa ibirenge byinyeganyeza, ubu buryo bwo gukina burashobora gusumba gusudira isahani yoroshye hamwe.
Dore umutego wa kabiri munini: dufate ko 'imashini' bisobanura 'neza'. Kwihanganirana hejuru yicyicaro cyurwego rushobora gukenera kuba hagati ya 0.05mm hejuru yakarere kayo. Ariko icy'ingenzi, ubuso burangiza nuburyo bwimbuto bifite akamaro. Ubuso butunganijwe neza buzambara buringaniye, butere aho butigita. Gukora CNC ni ngombwa, ariko ni gahunda yo gutangiza inzira hamwe nuburyo bwibikoresho byerekana ko bihoraho mugice cya 50 cyangwa 500.
Twari dufite ikibazo na mashini nini yo gusya yakomeje gutakaza urwego. Twagenzuye byose - umusingi, imizigo, imashini ubwayo. Hanyuma, twakuyemo padi iringaniza tuyishyira ku isahani yo hejuru. Byasaga neza. Munsi ya profilometero, nubwo, twabonye ubwumvikane buke, buhoraho kuva mubikoresho byambarwa mugihe cyo guhura kwanyuma. Buri padi yari ifite. Munsi yumutwaro, yahindutse gato, hanyuma iratuza. Gukosora byari shyashya ya padi ivuye mu iduka ryumvaga ko pass yanyuma atari iyo gukubita igipimo gusa, ahubwo ni ugusiga ahantu hahamye, hakomereye akazi. QSY yavuze mu buryo bweruye imashini ya CNC nka serivisi yibanze yerekana ko bafite ubushobozi bwo gutanga ibi, ntabwo ari imiterere ikaze.
Ubwiza bwinsanganyamatsiko nubundi bwicanyi bucece. Utudodo kumurongo uringaniye ufata imihangayiko ikomeye. Urudodo ruzungurutse rukomeye kuruta urudodo rwaciwe, nkuko rukurikirana ingano. Buri gihe ndondora insanganyamatsiko zizungurutse kunenga kuringaniza ibikoresho byabigenewe. Igice gishobora kugaragara kimwe, ariko imikorere munsi yikizamini ni isi itandukanye. Ubu ni bwo buryo burambuye uruganda rumaze igihe rutekereza, kandi nicyo gitandukanya igice cyizewe cyizewe na bombe yigihe.
Gutumiza buhumyi ibice bya OEM akenshi bifite umutekano, ariko ntabwo buri gihe ari byiza. Rimwe na rimwe, igishushanyo cya OEM gifite inenge igaragara gusa nyuma yimyaka mumurima. Ahari radiyo irakaze cyane, itera gucika. Ahari kwifata hejuru yubuso ni buto cyane kubikwirakwizwa ryukuri. Kimwe mubintu byingenzi umufatanyabikorwa mwiza wo guhimba ashobora gukora ni ugutanga igitekerezo-cyubwubatsi igitekerezo cyigice cyongeye kugaragara.
Nakoranye na fondasiyo-ntameze nka QSY muburyo bwayo-ku gusimbuza compressor yamenetse ikirenge. Igice cya OEM cyari umusenyi. Twongeye kubishushanya nkigikonoshwa cyashushanyije hamwe nubushyuhe buke bwimbuga mukarere gahangayitse cyane hanyuma duhindura imvange ivanze kugirango irwanye ingaruka nziza. Ibisubizo byari igice cyarenze umwimerere. Gahunda yo gufata neza abakiriya yarahindutse kubera iterambere ryoroshye ryibice. Ibi bisaba uwabitanze ushobora gukora ibirenze gusoma igishushanyo; bakeneye gusobanukirwa inzira yumutwaro nimyitwarire yibintu.
Aha niho serivisi yuzuye yerekana serivisi. Isosiyete ikora casting hamwe nogukora imashini murugo, nkikintu kiri inyuma tsingtaocnc.com, ifite inyungu nini. Abakanishi barashobora gutanga ibitekerezo kumurwi washinze kubyerekeye imashini ya casting cyangwa ikibazo cyihishe inyuma, biganisha ku gice cyiza mugutaha. Ibitekerezo bifunze-bizunguruka ni zahabu kubice byingenzi bisigara aho kwizerwa aribyo byingenzi.
Ibi biganiro byose bya tekiniki ntacyo bivuze niba udashobora kubona igice mugihe imashini ihagaze. Ariko kubika ibishoboka byose birashoboka cyane. Kwimuka kwubwenge ni ukumenya ibintu bikomeye, kwambara cyane, cyangwa igihe kirekire-cyo kuyobora kuringaniza ibikoresho byabigenewe kandi ugumane. Ibi ni ibintu byabigenewe byabugenewe: ibihuru bya eccentricike kumashanyarazi-yoguhindura neza, imashini nini ya diameter nini yogeza ibirenge, cyangwa umusingi wa fondasiyo ya epoxy grout yashizeho.
Inkuru yo kunanirwa ifatanye nanjye harimo ibikoresho bya hobber. Igikoresho cyo kuringaniza umugozi, bisa nkaho byoroshye gufunga, byarananiranye. Igihe cya OEM cyo kuyobora cyari ibyumweru 16. Umusaruro wari wapfuye. Ntabwo twashushanyije. Tugomba guhindura-injeniyeri igice cyacitse kivuye mubice, isoko yicyuma gikwiye, kandi ikagira ubushyuhe nubutaka. Byadutwaye iminsi 10 yo gukora akazi kandi twikubye gatatu. Nyuma yibyo, twakoze ibintu bibiri. Isomo ryarasobanutse: kubice bitari bisanzwe, ubutumwa-bugizwe ninteruro ibice, gucunga neza ibicuruzwa ntabwo ari ukubungabunga; ni ubwishingizi.
Iyi ni iyindi ngingo kubakora ibicuruzwa kabuhariwe. Ubushobozi bwabo bwo kubyara kimwe cyangwa icyiciro gito uhereye kubitegererezo cyangwa igishushanyo, ukoresheje inzira nko gushora imari kubishusho bigoye, birashobora kurokora ubuzima. Ihindura ibyago byibyumweru 16 byo kumanura muburyo bwo gucunga iminsi 10.
Rero, ntabwo bigeze byerekeranye nigice ubwacyo. Byerekeranye nuburyo ibyo kuringaniza ibikoresho ibikoresho ikorana na fondasiyo, imashini shingiro, umutwaro, nibidukikije. Kubisobanura bisaba gutekereza nka injeniyeri ya sisitemu. Ugomba gutekereza kwangirika kwa galvanike hagati yicyuma nicyuma cyimashini ikora. Ugomba gutekereza kubijyanye no gusiga amavuta kubice bifatanye. Ugomba gusobanukirwa niba igice kigomba gukomera cyangwa kuguma mu buryo runaka kugirango uhindurwe.
Abatanga isoko nziza muri uyu mwanya, abafite uburambe bwimyaka myinshi yambukiranya inganda nka QSY, bahinduka abajyanama. Ntabwo uboherereje gusa nomero ya PO; urasobanura ikibazo: Dufite imbaraga zo kuruhande kuruhande kuriyi kanda kandi kuringaniza ibimera bikomeza kogosha. Igisubizo cyabo kigomba kuba ikiganiro kijyanye namanota yibintu, igishushanyo mbonera, wenda ndetse byerekana ko uhinduka uva kuri bolt ukagera kuri shear-pin igishushanyo mbonera gifite amazu atandukanye. Ubujyakuzimu buhindura ibikorwa mubufatanye.
Kurangiza, kuringaniza ibikoresho byabigenewe ni ikizamini cyibikorwa byo kwitondera amakuru arambuye. Ntabwo ari indashyikirwa, akenshi zanduye, kandi zihishe kure. Ariko kwirengagiza umwihariko wabo ninzira itaziguye yo kugabanuka kwukuri, amasaha atateganijwe, hamwe nibiciro byihishe. Ihemba-mubisanzwe - kubakura mubafatanyabikorwa bababona atari widgets yoroshye, ariko nkibikoresho byashizweho na tekinoroji bifata inzira yawe yose uko yakabaye kandi muburyo bw'ikigereranyo.