Iyo umuntu avuze serivisi zogutunganya neza CNC, niyihe shusho irangi? Kubantu benshi bagura kumurongo, ni uruganda rukayangana, rwikora rukora ibice byuzuye. Ukuri, uwo nabayemo imyaka, ni akajagari. Byerekeranye no gutandukanya ibyo moderi ya CAD isezeranya nicyo gice cya 17-4PH kitagira umwanda gikora munsi yikata. Byerekeranye nibyemezo bituje byafashwe saa mbiri za mugitondo kugira ngo ± 0.0005 kwihanganira atari kuruhande rumwe, ahubwo biruka magana atanu. Aho niho serivisi nyayo itangirira-nyuma yamagambo yemewe.
Urufatiro: Itangirana na Casting
Ntushobora kuvuga gutunganya neza CNC murwego rwacu tutatangiye hejuru. Porogaramu yo gutunganya neza ntacyo imaze niba casting mbisi ifite ibishishwa byihishe cyangwa uburebure bwurukuta rudahuye. Nabibonye inshuro nyinshi. Niyo mpamvu inzira yacu kuri QSY ihuriweho. Tumaze imyaka mirongo itatu dukora ibishishwa no gushora imari, mugihe mugihe cyo gukina nkamazu ya pompe igoye cyangwa umubiri wa valve ugeze hasi ya CNC, tumaze kumenya ubuzima bwayo. Tuzi uburyo 316L idafite ingese ikomera, aho guhangayika bishobora kuba. Ibi ntabwo ari ibitekerezo gusa; bivuze ko dushobora kubanza guhindura ibice cyangwa inzira yinzira kugirango tubare itandukaniro rito kuva kurugero rwizina. Gukora casting wakoze wenyine ni umukino wumupira utandukanye - ntabwo urwana nundi utazwi.
Uyu ni umutego rusange kubaguzi. Bakomora casting ihendutse kubacuruzi umwe bakayohereza hanze Serivisi zo gutunganya CNC ahandi, utegereje amarozi. Umukanishi abona igice gifite ibibanza biturutse ku gukonjesha kutaringaniye cyangwa kumusenyi ugereranije neza. Akazi karahagarara, intoki zerekanwa, igura ballon. Igice cya serivisi cyatakaye mubisobanuro. Inzu ihuriweho nka QSY ikurura izo ngaruka imbere. Itsinda ryashinzwe hamwe numuyobozi ushinzwe imashini bavuga ururimi rumwe kuko bari munzu imwe, bareba umugenzi umwe wakazi.
Fata ibinyobwa bidasanzwe, nkibya nikel (tekereza Inconel 718). Kubikora ni inzozi mbi niba ubifata nkibyuma byoroheje. Ariko niba warabataye, urumva neza imiterere yintete zabo, imyitwarire yabo igoye. Uzi ko ubushyuhe buva muri casting bugira ingaruka kuri machinability muri zone zihariye. Ingamba zawe rero za CNC kubintu bya Inconel turbine bizaba bitandukanye cyane - buhoro buhoro SFM, amanota yihariye ya karbide, wenda ndetse nuburyo butandukanye bwibikorwa - ugereranije no kuyakoresha kuva mukabari. Ubwo bumenyi butetse mubikorwa kuva kumunsi wambere.
Ubworoherane Ntabwo Imibare Yanditse gusa
Dore ukuri gufatika: umuntu wese arashobora gushira igice kimwe mukwihanganirana nabasazi muri laboratoire igenzurwa nikirere hamwe nimashini nshya. Serivisi isobanurwa no kubikora ubudahwema, kuri gahunda, kubice byakozwe. Ndibuka akazi ka hydraulic manifold block, guta ibyuma byumuyaga, nkeneye guhamagarwa kwukuri muri 0.05mm kuruhande rwurusobe rwibyambu. Ikibazo ntabwo cyari igice cya mbere. Byakomeje ko binyuze mu kwambara ibikoresho, gutwarwa nubushyuhe muri mashini hejuru yamasaha 8, hamwe niminota itandukanye muri casting.
Twagombaga kubaka igikoresho cyabugenewe cyerekanaga as-cast datum ibiranga, ntabwo aribyiza. Noneho, twashyize mubikorwa gahunda yo gukora iperereza ku ruganda rwacu rwa Okuma CNC kugirango turebe imyanya ikomeye ya bore buri bice 10, ihita yishyura. Ngiyo serivisi - igihe cyubwubatsi bwarengewe mugushushanya ibintu umukiriya atigera abona kumurongo wa fagitire ya gutunganya neza. Babona gusa pallet yibice byose bihuye, burigihe. Niba udatanga urwo rwego rwubwubatsi, uri iduka ryimashini gusa, ntabwo utanga serivise nziza.
Kandi rimwe na rimwe, ugomba gusubiza inyuma. Injeniyeri ukiri muto yigeze kwerekana ± 0.001 kwihanganira kuri buri kintu kidasanzwe cyo hanze yinzu nini yicyuma. Byari igice cyo kwisiga, byingenzi. Gushyira mu bikorwa urwo rwego rwa CNC ahantu hose yaba yikubye inshuro eshatu ikiguzi nigihe. Serivisi yacu yarimo umuhamagaro wo gusobanura: Reba, reka dufate ibyo mumaso igenda yiyongera na bore, ariko reka tworohereze ibisigaye kwihanganira ubucuruzi busanzwe. Bizagukiza 40% kandi bikugereho ibyumweru bibiri byihuse. Iyo nama ni igice cya paki. Byubaka ikizere kandi byerekana ko utekereza kumushinga wabo wose, ntabwo ari umwanya wawe gusa.
Ibikoresho byerekana imbyino
Gukorana nibikoresho QSY kabuhariwe-kuva kumyuma isanzwe kugeza kuri cobalt alloys - bivuze ko igitabo cyawe gikinisha gikenera umubumbe mwinshi. Imashini zicyuma zimeze nkamavuta, ariko umukungugu wa grafite ugera ahantu hose, bikangiza ibintu munzira zipfundikirwa hamwe nudupira twumupira niba iduka ryawe ridashyizweho. Dufite zone yihariye na sisitemu yo gukuramo ibyo. Ibyuma bidafite ingese, nka 304 cyangwa 316, byose bijyanye no kurwanya akazi gakomeye. Ukeneye ibikoresho bityaye, rake nziza, kandi ntushobora rwose kureka igikoresho. Ni injyana utezimbere.
Noneho usimbukira mubintu nka Monel cyangwa Hastelloy. Inyamaswa zitandukanye. Imipira ntishobora kumeneka; ziva kumurongo kandi zikomeye, nka chewine. Barashobora gusudira gushiramo hanyuma bagatera gutsindwa gukabije. Hano, serivise iri mu tuntu duto: gukonjesha umuvuduko ukabije ugamije neza cyane guca intege no kumenagura chip, urusyo ruhindagurika rwa helix kugirango ruhungabanye kunyeganyega, hamwe nuburyo bwihariye bwo kugaburira / kwihuta bikunze kumva ko bikabije. Urabyiga wangiza bike bihenze, mubyukuri. Nicyo gice kirenga imyaka 30 ubona kurubuga rwa QSY - ni isomero ryayo masomo yize cyane kuri buri muryango wibintu.
Ndibuka prototype ya chimique itunganya imiti mumashanyarazi ya cobalt. Icapiro ryahamagaye indorerwamo kurangiza ku ntebe yafashwe. Uburyo busanzwe bwo gusya bwarananiranye; ibikoresho byari gusa birwanya abrasion. Twarangije tugomba guteza imbere micro-abrasive itemba yimashini nyuma yakazi ka CNC. Ntabwo byari murwego rwumwimerere, ariko byari ngombwa guhuza imikorere ikora. Ngiyo uruhande rudashimishije rwa Serivisi zo gutunganya CNC—Gukemura ibibazo hamwe nabakiriya, ntabwo ari bo gusa.
Iyo Precision ihuye nogutanga
Aha niho amaduka menshi agwa. Barashobora gukubita ikimenyetso cyiza, ariko ntibashobora kubikora mubunini cyangwa mugihe. Icyitonderwa ntabwo ari igipimo gusa; ni isezerano ryo guhanura. Ishoramari ryacu muri pallet nyinshi itambitse ya horizontal ntabwo yari iyihuta gusa. Ni ugukomeza. Mugihe pallet imwe ikora amasaha 4 kumuzingo mugice cyibikoresho bidafite ingese, uyikoresha arimo gushiraho uburyo bukurikira kumurimo wicyuma kurundi pallet. Uruziga ntiruhagarara. Kubakiriya, ibi bivuze ko itariki yabo yo gutanga ari urutare rukomeye.
Ariko na sisitemu nziza ikubita inshyi. Igikoresho kimeneka mu buryo butunguranye. Gukina bifite inenge itagaragara kugeza igabanijwe bwa mbere. Serivisi isobanurwa nigisubizo. Urabihisha kandi wizeye kuzabigeraho? Cyangwa urahita ushyikirana? Twagize akamenyero ko gushyikirana birenze. Imeri yihuse ifite ifoto: Yabonye umwobo wumucanga igice cya 3 kuri sitasiyo B. Irashobora gukizwa hamwe no gusana weld, izongera amasaha 8. Gukomeza keretse iyo byateganijwe ukundi na 5 PM. Bituma ubufatanye bubaho. Abakiriya bashima gukorera mu mucyo, nubwo ari inkuru mbi. Bazi ko batagaburiwe umurongo.
Injyana ikora ningirakamaro ku nganda dukorera - peteroli na gaze, pompe, imashini ziremereye. Ikintu cyatinze gutunganywa neza gishobora gufata umurongo wa miriyoni y'amadorari. Uburemere bwibyo byunvikana hasi kumaduka. Ihindura akazi kuva gukora ibice gusa kuba ihuriro rikomeye murwego rwo gutanga undi. Iyo nshingano ihindura ibyemezo byose, uhereye kumurimo uremerewe kuruhande rwibikoresho byinshi dusigarana kububiko kubintu byiruka cyane.
Ukuboko kwa Digital
Hanyuma, impera yimbere. Umukiriya ashobora kugwa kurubuga nka tsingtaocnc.com. Bakeneye amagambo a gutunganya neza CNC akazi. Ubworoherane no gusobanuka muricyo gikorwa nikizamini cya mbere cya serivisi yawe. Twabonye RFQs hamwe nibintu byose uhereye kumadosiye ya 3D STEP yuzuye kugeza kumafoto atagaragara yerekana igishushanyo cyashushanijwe n'intoki ku gitambaro. Serivisi iri muburyo ukemura byombi. Igishushanyo cya napkin, ni guhamagarwa byihuse kubaza ibibazo bikwiye: imikorere, ibikoresho, intera ikomeye. Kuri dosiye yuzuye ya STEP, ni raporo irambuye ya DFM (Igishushanyo mbonera cyo gukora) muri cote, yerekana ibishobora gutwara ibiciro nkibinini byimbitse, bito bito bya diameter cyangwa urukuta ruto cyane rushobora kunyeganyega mugihe cyo gutema.
Aya magambo yatanzwe ni yo atandukanya QSY nu mbuga za interineti zitagira isura. Bishingiye ku kubona imirimo ibihumbi n'ibihumbi irenga. Utezimbere. Urashobora kureba icyitegererezo ugahita umenya ibintu bibiri cyangwa bitatu bizaba ikibazo. Kwerekana ibyo imbere, birashoboka ko byerekana igishushanyo mbonera cya kabiri kigabanya igihe cyo gukora, byubaka kwizerwa gukomeye. Irerekana Serivisi zo gutunganya CNC bashyigikiwe nuburambe bwububiko nyabwo, ntabwo ari itsinda ryo kugurisha gusa.
Mu kurangiza, gutunganya neza CNC nka serivisi ni ugukomeza. Bitangirana no gusobanukirwa inkomoko y'ibikoresho fatizo, binyura mubyukuri byukuri bya chip hamwe no kwihanganira hasi yububiko, kandi bigashimangirwa no gutanga amakuru yizewe no kuvugana ubunyangamugayo. Ntabwo ari ibicuruzwa. Nubukorikori bushyigikiwe na sisitemu, kandi nuburyo bwonyine bwo guhindura igishushanyo mbonera cyumukiriya igice gikora, icyiciro nyuma yicyiciro, umwaka nuwundi. Nibyo bisohoka nyabyo, byingenzi cyane kuruta icyuma ubwacyo.
