Iyo abajenjeri bagaragaje ibice bya pompe hydraulic, indangagaciro za peteroli, cyangwa sisitemu ya winch iremereye, ntibakenera gusa "kwihanganira gukomeye." Bakeneye gusubiramo microstructure ubunyangamugayo, gukomera hejuru kurokoka 200 MPa cycle yikuramo, na geometrike ifata ± 0.005 mm hejuru ya cobalt-nikel ibice bivanze bifite uburebure burenze mm 40. Aho niho hari ukuri uruganda rutunganya neza itandukanya ubutumwa-kunesha kunanirwa kumurima.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. Ikora kimwe muri ibyo bikoresho - ntabwo ari iduka rusange-ryakazi, ariko nkumufatanyabikorwa uhuza ibice aho gutembera kurwego bisobanura kumeneka umuvuduko, gutobora hejuru bitera kwambara nabi, kandi ibintu bidahuye bitera gucika umunaniro imburagihe. Twabibonye imbonankubone: inzu ya pompe ya pisitori yakozwe muri nomero ya GD&T ariko hamwe ningano zitagenzurwa muri zone ya AMS 5387 yananiwe kwipimisha kunyeganyega kuri 1200 rpm. Gukosora ntibyari byoroshye kwihanganira ibikoresho - byari byongeye gukora igishoro cyo gushora imari, igihe cyo kuvura ubushyuhe igihe, hamwe na nyuma yo gutunganya imihangayiko. Ubu ni bwo burebure busabwa.
Ubushobozi bune busobanura aho bukorera - n'impamvu amatsinda yo gutanga amasoko muri Amerika ya ruguru no mu Burayi ahora agaruka ku isoko ya kabiri yo kwemeza cyangwa prototypes zifite ibyago byinshi:
- Ubuhanga bwa Cobalt-nikel burenze imibare. Gukurikirana ibikoresho bito ntabwo ari impapuro; ni amatsinda yihariye ya spekrographic raporo ihujwe na buri kintu cyoherejwe.
- Kwishyira hamwe-kurangiza kwishyira hamwe: Abatanga isoko benshi batanga casting cyangwa kurangiza. QINGDAO QIANGSENYUAN atunze byombi. Ibyo bivuze ko inzu ya silinderi iva muburyo bwishoramari → igisubizo annealing → CNC itoroshye relief kugabanya imihangayiko → kurangiza gutunganya → kugenzura CMM → passivation - byose munsi yinzu imwe, hamwe namateka yubushyuhe yanditswe kuri buri cyiciro. Nta ntoki. Nta gutungurwa kurwego hagati yimikorere.
- Imikorere ya geometrie hejuru yo kwisiga. Igenzura ryabo ririmo ibizamini byumuvuduko kuri sample, ntabwo bihuza gusa metrologiya. Mugihe umukiriya yabajije imashini idasanzwe ya winch center shaft roller hamwe na radiyo idafite umutwaro utwara imizigo, itsinda ryayoboye amakarita yo guhangayikishwa na FEA mbere yo guca icyuma cya mbere - hanyuma bagenzura impungenge zisigaye hejuru hamwe na XRD.
- Gushyira mubikorwa hamwe nubuhanga buboneye: Nta mwirabura-agasanduku kavuzwe. Gushushanya gusubiramo birimo GD&T ihamagarwa ryo guhamagarwa, gukoresha inyandiko zishoboka, hamwe nibitekerezo byatanzwe - nko gushyira radiyo 0.1 mm kumacomeka ya T800 yakenera EDM aho guhinduka, wongeyeho iminsi 3 nigiciro cya 18%. Gahunda yumusaruro ifunga mugihe cyubaka igihe hakiri kare. Prototype itumiza ubwato muminsi 14-18; iciriritse giciriritse gikomeza windows iminsi 2 yo gutanga Windows - ntabwo "vuba bishoboka."
Bamwe bashobora kuvuga ko imashini itunganya neza itwara itumanaho ridasubirwaho cyangwa ihindagurika ryiza. Ariko mubikorwa, icyangombwa ni umuvuduko wo gusubiza, ntabwo ari geografiya. Igihe pompe yu Burayi OEM yavumbuye icyuma gipima mm 0,012 mugice cyageragejwe cyamazu ya silinderi, itsinda ryubwubatsi bwa QINGDAO QIANGSENYUAN ryasangiye amakuru yimikurire yubushyuhe bwa Mazak INTEGREX i-200S, ryerekana ubushyuhe bukonje, rihindura umurongo w’indishyi, kandi ritanga ibice byakosowe mumasaha 72. Ibyo ntabwo "byoherezwa vuba." Nibikorwa nyabyo-nyabyo.
Ikigo cyabo cyujuje ISO ntigihagarara kumyandiko. Buri kintu cyose cobalt alloy itwara ibintu byinshi bikurikirana: nimero yo gushonga, itariki yo guta, indangamuntu yo kuvura itanura, indangamuntu ya CNC, nimero ya badge, numero yanyuma yo kugenzura. Nta kintu na kimwe cyemezwa. Nta kintu na kimwe gifatwa. Iyo kurwanya ruswa bifite akamaro, kurangiza hejuru ntibipimwa gusa - bigenzurwa nibisubizo bya ASTM B117. Iyo ubuzima bw'umunaniro ari ingenzi, ibizamini bya ultrasonic bigenzura uburinganire bwubutaka mbere yuko imashini yanyuma itangira.
Kuri ba injeniyeri bagaragaza ibice aho kunanirwa atari amahitamo - indangagaciro zumuvuduko mukibuga cyo kugenzura amazi yo mu nyanja, pompe pompe mumashanyarazi ya arctique, cyangwa shitingi ya winch kumodoka ya toni 90 yubucukuzi - gufatanya na a uruganda rutunganya neza bisobanura kuva mubuyobozi bwabatanga isoko kugabanya ingaruka. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yubaka icyo kiraro: ntabwo hamwe nibisabwa byo kwamamaza, ariko hamwe namateka yubushyuhe bwanditse, kalibrasi ya raporo ya CMM, ibyemezo bya metallurgie, hamwe nibice bikomeza kubaho mubikorwa byisi - ntabwo ari laboratoire gusa.
Reba imbere: R&D yibanda kubikorwa bya Hybrid casting-gutunganya akazi - nka net-ishusho ya cobalt alloy casting hamwe numuyoboro ukonjesha - ibimenyetso aho uruganda rwihanganirana rugana. Ntabwo ari imibare ikaze. Kwishyira hamwe. Imigaragarire mike. Byukuri.
