Reka tube abanyakuri: iyo abajenjeri benshi bumvise 'prototype yihuta yo gushora imari', bashushanya agasanduku k'ubumaji aho moderi ya CAD yinjira kandi igice cyicyuma cyarangiye, gikora gisohoka mumasaha 48. Nizo nzozi zo kwamamaza, ariko igorofa yububiko ni imbyino iteye ubwoba, yuzuye hagati yumuvuduko, ikiguzi, nubunyangamugayo. Ntabwo ari ukwihuta gusa; nibijyanye no kwihuta. Ubuhanga nyabwo buri mukumenya igihe cyo gusunika inzira kumuvuduko nigihe cyo kwifata kubwiza-umuhamagaro wurubanza uturuka gusa gutwika intoki inshuro nke. Nabonye imishinga myinshi yataye umurongo wiruka 'byihuse' ku kiguzi cya 'prototype' mubyukuri bifite akamaro mugupima.
Umukino wa Shell: Aho Byihuta Bibaho
Intandaro yo kwihutisha ishoramari ni igikorwa cyo kubaka shell. Kwibiza gakondo hamwe na stuccos bifata iminsi kugirango bikire neza. Kuri prototypes, akenshi duhinduranya-byuma-byuma byihuta cyangwa uburyo bwa Hybrid, nko gukoresha igikonoshwa cyanditseho ceramic kumpuzu yo mumaso ishyigikiwe nibisanzwe. Amayeri arimo gucunga ubushyuhe. Igikonoshwa cyubaka vuba kirashobora gucika intege, biganisha kumeneka mugihe cya dewax cyangwa gusuka. Ndibuka icyiciro cya prototypes ya valve kubakiriya aho twihutishije gukama hamwe numwuka wanduye - twakijije umunsi, ariko nyuma tugira igipimo cya 30% cyo kunanirwa mugihe cyo gutwika. Twarangije kugabanya ubufindo, tubura igihe cyose 'twungutse'. Ngiyo umutego wa kera.
Umusaruro wibishashara nubundi icyuho. Mugihe icapiro rya 3D rishashara rimeze nkibisigara byahindutse inzira yo kwihuta kwihuta, itangiza umutwe wacyo. Ibivu byivuye muribi bicapiro bitandukanye nibishashara byatewe inshinge. Niba udahinduye ibizunguruka bikurikiranye, ubona karubone isigaye hejuru yikibabi, ibyo bikaba biganisha ku busembwa bwubuso bwa nyuma - pinholes, inclusitions, urabyita. Nibintu byoroshye kubura mugihe wibanze kumasaha.
Aha niho uburambe bwumushinga butagibwaho impaka. Isosiyete nka Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), hamwe n'imyaka 30 yabo gushora imari, birashoboka ko yabonye buri ruhushya rwo gutsindwa. Ibyo kwibuka kwinzego nibyo birinda gusubiramo bihenze, bitwara igihe. Birashoboka ko bahinduye bike sisitemu yizewe 'yihuta-yihuta' ya sisitemu yibikoresho bitandukanye, bifite agaciro kuruta kwirukana ibintu byose 'byihuse' bigera ku isoko. Urashobora kugenzura uburyo bwabo kurubuga rwabo kuri https://www.tsingtaocnc.com- kwibanda ku mavuta adasanzwe nka nikel ashingiye kuri nikel ambwira ko bamenyereye guhangana na progaramu yubunyangamugayo bwo hejuru aho kugenzura inzira nibintu byose, umuvuduko wamaganwa.
Ibintu bifatika: Imipaka yihuta
Ntushobora kuvuga umuvuduko utavuze ibyuma. Guhitamo ibinyobwa bishyiraho imipaka igoye kuburyo 'byihuse' inzira yawe ishobora kuba. Aluminium na prototypes? Urashobora kuba umunyamahane. Ariko iyo ukandagiye mubice bya ibyuma cyangwa, imana ikinga ukuboko, nikel cyangwa cobalt superalloys, physics yo gukomera no guhangayika bikonje bisaba kubaha. Kwihutisha gukonjesha kwa prototype ya Inconel yoroheje, ni inzira yizewe yo kwinjiza amarira ashyushye cyangwa guhangayikishwa no gufunga bizagaragara gusa mugihe cyo gukora cyangwa kwipimisha.
Ndibuka umushinga wa protine yibikoresho bya turbine aho igishushanyo cyahamagaye cobalt ishingiye kuri alloy. Umukiriya yari ayikeneye 'ejo'. Twifashishije shortcut zose mugitabo kumpera yimbere - icapiro ryashushanyije, igikonoshwa cyihuse. Ariko kubijyanye no gusuka no gukonjesha, twagombaga gukurikiza igitabo cyabigenewe. Twakijije umwanya muri rusange ugereranije numusaruro wuzuye, ariko igice cyihuta cyari cyuzuye. Ubuvuzi bwa post-casting bwonyine bwatwaye amasaha 24. Uku nukuri. Uruganda rutondekanya ibyo bikoresho, nkuko QSY ibikora, ntizigera isezeranya icyumweru kimwe guhinduka kumurongo nkuyu. Niba babikora, ushidikanya.
Igishushanyo cyo kugaburira no kugaburira prototype yihuse nayo itandukanye numusaruro. Kuri imwe-imwe, urashobora kurenza-injeniyeri irembo kugirango umenye neza, wemere igihe cyogukora isuku. Nibicuruzwa: kumara umwanya munini wubwubatsi imbere kugirango wemeze ko igice cyakoreshejwe gikoreshwa, bitandukanye no guhura nikibazo cyakuweho gihindura gahunda yawe yose. Ubu ni ubuhanga bwubukorikori, ikintu kidashobora gukoreshwa na software iyo ari yo yose.
CNC Handshake: Aho Prototype Yerekanwe
Iki nicyiciro cyo gukora cyangwa kumena akenshi gikurwa mu nkuru yuzuye 'byihuse casting'. Ubona casting mbisi muri shakeout. Noneho iki? Imikorere yukuri ya prototype hafi ya yose ikenera gutunganywa. Guhuza inzira yo gukina hamwe nuburyo bwo gutunganya birakomeye. Niba casting igoretse gato kubera guhangayika gusigaye (bikunze kugaragara mugihe cyihuta), umukanishi wawe agomba kumenya kubimenya no kubihambiraho utarinze guhangayika cyane.
Kuba wishyize hamwe Imashini ya CNC munsi y'igisenge kimwe, nka serivisi zagaragajwe na QSY, ninyungu nini yo kwihuta. Bisobanura itsinda rimwe rigenzura gukomera kwa casting rishobora kugisha inama umukanishi hejuru ya datum, ahantu hashobora gukomera kuva gukonjesha, cyangwa ibiteganijwe gutandukana. Iki gitekerezo gifunze-gihinduranya nicyo gihindura 'kwihuta cyane' guhinduka 'prototype yihuta, ikoreshwa.' Nakemuye inzozi mbi zo kohereza casting yihuta mu iduka ryimashini ritumva neza inzira; bashinje buri kibazo kuri casting, kandi umushinga wahagaze mumikino yo gushinja.
Intego ni ugukora imashini ya prototype kuri leta ishobora kugeragezwa - niba ari ikizamini cyumuvuduko, kugenzura neza mu nteko, cyangwa no gukora igihe gito. Ubwo buso bwanyuma bwakorewe kandi burakubwira inkuru kubyerekeranye nubwiza bwimbere. Umukanishi mwiza, w'inararibonye aba umugenzuzi mwiza muri iki cyiciro.
Kunanirwa byihuse, Wige Byihuse: Imitekerereze ya Prototype
Agaciro ntangere ka byihuse prototype ishoramari ntabwo ari ukugira igice vuba; ni kwiga vuba. Rimwe na rimwe, prototype ifite agaciro kanini niyo yananiwe kugerageza, ikagaragaza inenge yibanze mbere yuko wiyemeza gukoresha ibikoresho. Inzira igomba guhuzwa nibi. Bishobora gusobanura kwigomwa hejuru yanyuma kurangiza byihuse, bihendutse bikwemerera kugerageza ibishushanyo bitatu aho kuba kimwe.
Twigeze kuyikoresha munzu igoye ya pompe. Umukino wa mbere, wakozwe kumurongo wihuse, wagaragaje ahantu hashyushye tutari twiganye neza. Yarakubiswe. Aho kunanirwa, byari ingingo yamakuru. Twahinduye amarembo, twadindije inyubako ya shell kuri kariya karere kihariye kuri itera itaha, kandi prototype ya kabiri yari yumvikana. Inzira "yihuta" yaduhaye umwanya wo kunanirwa no gukosora mugihe cyumushinga.
Ubu buryo bwo gutondeka, kwibanda ku myigire nicyo gitandukanya serivisi ya prototype nu iduka ryakazi. Ukeneye umufatanyabikorwa ubaza 'urimo ugerageza iki?' aho kuba 'ibipimo ni ibihe?' Uruhare rwumushinga ruhinduka kuva muruganda rutunganijwe rukagera kumufatanyabikorwa mugihe cyambere. Duhereye ku bisobanuro bya QSY ikora igihe kirekire, birashoboka ko banyuze muri uku kuzenguruka hamwe nabakiriya inshuro zitabarika, byubaka ubundi buhanga.
Kureba Hanze y'isaha: Igiciro nyacyo cya 'Byihuta'
Hanyuma, reka tuvuge ubukungu. Kwihuta kwa prototype byihuta hafi ya byose bihenze kuri buri gice kuruta igice kiva mubikoresho byakozwe. Urimo kwishyura igihe cyubwubatsi, inzira yihuse, hamwe nibikorwa byo hasi. Kuzigama kwukuri biri mubikorwa rusange byiterambere ryibicuruzwa no kugabanya ingaruka. Ikibazo cyo kwibaza ni iki: ni ikihe giciro cyo gutinda, cyangwa ikiguzi cy'inenge yashushanyije yavumbuwe nyuma yo gukora ibicuruzwa?
Nibijyanye nigihe cyose cyo kuyobora, ntabwo ari igihe cyo guta gusa. Uruganda rugenzura urunigi rwose - kuva ku gishushanyo kugeza ku gice cyakozwe - rushobora guhindura urujya n'uruza rwose, nubwo intambwe imwe itari yihuta cyane. Ibikoresho, itumanaho, n'inshingano bicara ahantu hamwe. Iyo ushakisha urubuga nka tsingtaocnc.com.
Mugusoza, gutsindira byihuse prototype gushora imari yumva bitameze nkibisumizi kandi birasa nkirushanwa ryitondewe neza. Buri gice - icyitegererezo, igikonoshwa, gushonga, gusuka, imashini - bigomba gukorwa neza, kandi amaboko agomba kuba atagira inenge. 'Byihuta' biva mu gukuraho igihe cyo hasi, gukora, no gutumanaho nabi, ntabwo biva gusa kuri buri ntambwe kugera aho igarukira. Nibyo byukuri byumwuga, kure yijambo.
