Iyo wunvise 'uruganda rukora neza', niki kiza mubitekerezo? Kuri benshi, ni ijambo ryiza gusa kubishingwe bikora ibice bigoye. Ngiyo imyumvire ya mbere itari yo. Ntabwo ari ibijyanye gusa; ni hafi ya ecosystem yose yo kugenzura - kuva mubishashara by'icyumba cy'ibishashara kugeza ubuhehere bwa nyuma bwo kuvura ubushyuhe bwa nikel bushingiye kuri nikel ishingiye kuri alloy turbine. Igice cya 'precision' gikunze kugurishwa no kwamamaza, ariko mubikorwa, ni ugusya guhinduka kwinshi kandi rimwe na rimwe, amasomo ababaza muri metallurgie.
Intandaro Yayo: Gutunganya & Gukoresha Ibikoresho
Gukora neza kwukuri, kuri twe, gushingira kumikoranire hagati yimikorere nibintu. Ntushobora gufata ibyuma bitagira umuyonga 316 hanyuma ukitega ko bizakora kimwe mubikonoshwa nkuko bikorwa mubushoramari. Imbaraga zumuriro ziratandukanye. Ndibuka umushinga ushize imyaka yibigize marine aho twakoresheje urwego rusanzwe. Kurwanya ruswa ntibyari byemewe kubera ko tutigeze tubara igipimo cyo gukonja gahoro gahoro yimikorere yibishishwa bigira ingaruka kumvura ya karbide. Ibyo byari kunanirwa byahinduye protocole yacu yo kwemeza ibintu.
Aha niho kuramba kwa sosiyete bivuga byinshi. Fata Qingdao Qiangsenyuan Technology Co., Ltd. (QSY). Hamwe nimyaka irenga 30 mugukina no gutunganya, icyo gihe ntabwo ari umubare gusa. Ihinduranya isomero ryimbitse, hafi yubushishozi bwuburyo, tuvuge, ibinyomoro bishingiye kuri cobalt bitwara mugihe cya dewaxing murwego rwabo gushora imari umurongo nu Igikonoshwa Gushiraho. Urashobora kubona uburyo bwabo burambuye kurubuga rwabo kuri https://www.tsingtaocnc.com. Ntabwo ari ibintu byiza, ariko kwibanda ku mavuta yihariye akubwira ko bishoboka ko bakora mu kirere cyangwa mu bushyuhe bwo hejuru aho siyanse y'ibikoresho itabitekerejeho.
Guhitamo hagati ya shell mold no gushora imari ni umuhamagaro wurubanza. Ibishishwa by'igikonoshwa, ukoresheje umucanga usize amabuye, biratangaje kuburemere buciriritse no gukora ibyuma binini cyangwa ibyuma - tekereza amazu ya pompe. Birakomeye. Gutera ishoramari, uburyo bwatakaye-ibishashara, ni kubintu bitoroshe: inkuta zoroheje, ubuso bwiza burangira, izo geometrike zidashoboka-imashini mumashanyarazi cyangwa adasanzwe. A. uruganda rukora neza agaciro umunyu wacyo ntusunika umwe kurindi; basuzuma imikorere igice, umutwaro, nibidukikije mbere.
Imashini Ihuza
Nta gutoranya mubyukuri 'net-shusho' kubikorwa bikomeye. Umuntu wese uvuga ko asimbuka ukuri kurangiye. Niyo mpamvu kwishyira hamwe kwa Imashini ya CNC ni bidashoboka. Gukina bitanga ifishi yegeranye, ariko gutunganya byerekana neza neza - umwanya wukuri wibyobo bya bolt, ubuso bwa Ra 0.8 kumaso. Twize hakiri kare ko gutandukanya abaterankunga no gutunganya imashini bizana kwihanganira ibintu bibi. Umukanishi ashinja kugoreka caster; caster irashinja imashini ya mashini.
Kubona ko QSY itondekanya CNC gutunganya hamwe nubuhanga bwabo bwo gukina ni ikimenyetso gikomeye. Irerekana ko bayobora urunigi rwose. Uku kugenzura ni ngombwa. Kurugero, gutunganya ibyuma bidafite ingese bikozwe mubyuma bisaba ibikoresho byabigenewe hamwe na coolant kugirango wirinde akazi gakomera hejuru. Niba amakipi ya casting na mashini ari munsi yinzu imwe, barashobora guhuza urwego rwumukino wo kugabanya imihangayiko hamwe nuburyo bukurikirana kugirango bagabanye kugoreka. Ni imbyino ihuriweho.
Kubabara umutwe bifatika hano ni fixture. Nigute ushobora gufata casting igoye, itaringaniye yo gutunganya utarinze guhangayika? Tumaze ibyumweru dushushanya no gukora prototyping yoroshye urwasaya cyangwa ibikoresho byihariye. Nibikorwa bidashimishije bitigera bigaragara mu gatabo, ariko niho urugamba rwo kumenya igice cyanyuma rwatsinzwe cyangwa rwatsinzwe. Uruganda rukora hejuru yibi bishoboka guhinga imashini, ukongeraho ingaruka.
Aho Ibintu Bitagenda neza: Irembo & Kugaburira Isomo
Niba ngomba kwerekana agace kamwe gatandukanya amaduka abishoboye nayandi adasanzwe, ni gati kandi igishushanyo mbonera. Nubuhanzi burenze siyanse, bushyigikiwe na software yigana ubungubu, ariko biracyasaba kumva. Kera mugihe cyanjye, twari dufite icyiciro cyicyuma cyoroshye cyerekana ububobere bwo kugabanuka mubice byimbitse. Kwigana byasaga nkaho bisukuye, ariko twirengagije ingaruka zurwego rwihariye rwo gukomera. Kwinjira byari bikabije.
Igisubizo ntabwo cyari ugukora amarembo manini gusa. Byari bijyanye no gusubiramo amarembo no guhindura ijosi riser kugirango habeho inzira ikomeye yo gukomera. Ubu ni ubwoko bwubumenyi butuje a uruganda rukora neza yegeranya mu myaka mirongo. Urabibona mumaduka yakemuye ibintu byinshi, nkibikorana na nikel ishingiye kuri nikel, bifite ibyokurya bitandukanye cyane byo kugaburira ugereranije nicyuma cya karubone.
Isesengura ryananiwe ni zahabu. Igice cyose cyakuweho, buri mukiriya agarutse kumuhanda wamenetse wagaragaye mugupima igitutu, ikwigisha byinshi kubikorwa byawe kuruta kwiruka ijana. Urufunguzo ni ukugira laboratoire ya metallurgiki munzu kugirango ikore ibice, microscopi, na SEM isesengura kugirango urebe micro-shrinkage cyangwa cluster irimo. Hatariho ubwo bushobozi bwo gusuzuma, urakeka.
Alloy Gambit: Ibikoresho bidasanzwe
Gukorana na alloys zidasanzwe nka cobalt cyangwa nikel zishingiye kuri nikel zitandukanye. Igiciro cyibikoresho byonyine bituma buri gusuka ibintu byinshi. Ntabwo ari ugushonga no gusuka gusa; bijyanye no kugenzura ikirere. Kuri byinshi muribi bivanze, urimo kureba vacuum gushonga no gusuka kugirango wirinde okiside na gaze ya gaze. Impera yamakosa ni urwembe.
Aha niho ubushobozi bwabashinzwe kuvuga bukeneye kugenzurwa. Kuvuga ko ukorana nudusimba twihariye birashobora gusobanura ko wakoze ibigeragezo bike, cyangwa birashobora kuvuga ko ufite itanura ryabigenewe rya VIM (Vacuum Induction Melting) hamwe namateka yo gukora ibice bikomeye byindege. Iheruka ikubiyemo inzira zikomeye zo kwemeza. Iyo ndebye kuri portfolio ikubiyemo ibyo bikoresho, mpita ntekereza kubikorwa byingoboka: gukanda isostatike ishyushye (HIP) kugirango ufunge icyuho cyimbere, itanura ryokoresha ubushyuhe hamwe nubushyuhe bwuzuye.
Kwishura, ariko, biri mubikorwa. Ikintu cyiza-gitunganijwe neza kandi gitunganijwe nikel gishingiye kubutaka bushobora gukorera mugice cya turbine aho ubushyuhe bushonga ibyuma bisanzwe bidafite ingese. Nicyo gitekerezo cyagaciro. Ariko bisaba a uruganda rukora neza kuba igice cya metallurgiste, igice cya injeniyeri yubushyuhe, nigice cyumufana mwiza. Igipimo cyo gusiba muri iki gice ni ikiguzi cyo gukora ubucuruzi, kandi bigaragarira mubiciro.
Kugenzura Ukuri kwanyuma: Itumanaho ni Umwami
Ubuhanga bwa tekinike bwose busobanura bike niba itumanaho numukiriya rihagaze. Imishinga yatsinze cyane Nagize uruhare mubushakashatsi bwabakiriya mugusubiramo inzira. Twabagendagenda kubwimpamvu twasabye umushinga wo guhindura inguni cyangwa ubugari buke bwurukuta kugirango uhindurwe neza. Byubaka icyizere.
Nibindi byiza byoroheje byamazu ahuriweho nkayavuzwe mbere. Iyo gutara no gutunganya biri hamwe, ibitekerezo byo gusubiramo birakomeye. Umukanishi arashobora kubwira injeniyeri ya casting, Turimo kubona ibikoresho birenze urugero kuri iyi flange; dushobora guhindura ubukana muri kano gace mugice gikurikira? Ibyo biganiro, ibiganiro bifatika ntibishoboka murwego rwo gutanga ibintu.
Noneho, mugihe dusuzuma a uruganda rukora neza, reba ibirenze urutonde rwibikoresho. Shakisha inkovu, amasomo wize, ubushake bwo gusobanura 'impamvu' inyuma y'ibyifuzo byabo. Ubusobanuro nyabwo ntabwo buri muri microns yo kwihanganira; ni muburyo bwibitekerezo nuburambe bukoreshwa kuri buri cyiciro, kuva ku gishashara kugeza kuri raporo ya nyuma ya CMM. Nibyo bihindura igice cyicyuma mubice byizewe.
