Iyo abajenjeri bagaragaje ibice bivangwa na Tribaloy, ntabwo bahitamo gusa ibikoresho-biyemeje guhagarara neza munsi yimitwaro 300 ya hydraulic ya MPa, kurwanya gutwarwa mumavuta yuzuye umusenyi, hamwe na microstructural guhuza ibice 500. Iyo mihigo ifata gusa niba Tribaloy alloy ibice uruganda inyuma yibigize igenzura ibintu byose bihinduka: kuva AMS 5387 cobalt alloy itunganya ubushyuhe bwokunywa igihe kugeza CNC ibikoresho byinzira yo kwishyurwa kumashanyarazi mugihe cyo gusya amazu ya pompe T800.
Impamvu Tribaloy isaba ibirenze "Gukora"
Twabonye uburyo butatu bwo kunanirwa muburyo bwasimbuwe na Tribaloy ibice: microcracking kuri radiyo ikarishye imbere nyuma ya nitriding, gradients zidahuye hafi yumurongo utandukanya umucanga, hamwe no gutandukana kwa GD&T kurenga ± 0.015 mm hejuru yicyicaro cya kashe. Ntabwo ari amakosa yo gukora-ni ibimenyetso byubushobozi butandukanye. Amashanyarazi ya Tribaloy-cyane cyane T800 na AMS 5387-bisaba icyarimwe icyarimwe cya metallurgie, casting physics, hamwe ningufu nyinshi zo gutunganya. Amaduka aruta ibyuma bitagira umuyonga akenshi abura protocole ya Calibration protocole ikenewe kuri cobalt-nikel homogenisation. Uruganda rufite isura nziza yuzuye rushobora kubura CMM yo kugenzura nyuma yo gushushanya ikarita yo gushushanya.
Ubushobozi bwa Tribaloy busobanura gutunga urunigi rwuzuye: kwemeza ibicuruzwa bibisi byemewe, uburyo bwo gushora imari bugenewe gukomera, gahunda ya CNC ihindura igipimo cyibiribwa hashingiwe ku byuma bifata ibyuma bifatika, hamwe nubugenzuzi bwa nyuma bwibizamini bikora - ntabwo ari kaliperi gusa. Bisobanura kwanga igishushanyo kuko radiyo yagenwe yaguye imitego isigaye mugihe cyo gukemura. Twabikoze kabiri muri uyu mwaka-rimwe kuri pompe yo muri Amerika ya ruguru OEM, rimwe kumushinga wa valve yo muri Noruveje. Abakiriya bacu bombi badushimiye kuba twarayifashe mbere yo gukina ingingo ya mbere.
Ubushobozi Bune butaganira mubufatanye bwa Tribaloy
Yizewe Tribaloy alloy ibice uruganda igomba gutanga ubwo bushobozi bune - ntabwo nkibisabwa byo kwamamaza, ariko nkibimenyetso byerekana inzira:
- Kugenzura ibisekuru: Icyemezo kibitse cyerekana AMS 5387 yubahiriza ibipimo bya Co / Ni / Cr / W - hamwe nubufatanye bwabatanga isoko kugirango bahindure chimie yashonze mugihe ubuhehere bwibidukikije bugira ingaruka kumvura ya karbide mugihe cyo gusuka.
- Kwishyira hamwe.
- Imikorere ikora.
- Urwego-urwego rukurikirana: Buri gice gitwara QR kode ihuza numero yihariye yubushyuhe, ubufindo, gutunganya gahunda yo gutunganya, hamwe na raporo yubugenzuzi bwa nyuma - harimo indangamuntu hamwe n’ibipimo bitazwi neza kuri buri ngingo ya CMM.
Niki "Custom" Mubyukuri Bisobanura Ibigize Tribaloy
"Custom" ntabwo ari geometrie gusa. Irimo gushushanya hafi ya Tribaloy. Kurugero: duherutse gushushanya cobalt alloy plug ya serivise yubushyuhe bwo hejuru. Ubwoko bwumwimerere bwahamagaye 0,5 mm ya radiyo yivanga. Uburyo bwo kwagura amashyuza bwerekanye ko bwatera> 800 MPa hoop guhangayika kuri 450 ° C. Twasabye imashini ikanda hamwe na compression igenzurwa aho kugenzurwa-byemewe binyuze mubice byangiza ibice bitatu bya prototype. Umukiriya yagabanije igihe cyo guterana kuri 65% kandi akuraho umurima wa galling.
Aha niho uburambe butandukanya abafatanyabikorwa nabatanga isoko. Turabizi ko imashini ya AMS 5387 igabanuka 40% nyuma yo gusaza hejuru ya 900 ° C-nuko rero dukurikirana uburyo bwo kuvura ubushyuhe * nyuma * yo gutunganya nabi, ntabwo mbere. Turabizi ko T800 iterwa n'umucanga bisaba umuvuduko muke mugihe cyo gukemura igisubizo kuruta igishoro-gihwanye-bityo tugakomeza imyirondoro itandukanye. Ibi ntabwo ari optimizasiyo. Ni amasomo yo muri 127 umusaruro wa Tribaloy utangira kuva 2021.
Guhitamo Kurenga Impamyabumenyi
ISO 9001 ni imigabane. Icyangombwa nuburyo izo nzira zigaragara mugice cyawe. Baza uwaguhaye Tribaloy: Urashobora kunyereka raporo eshatu zanyuma za CMM kuri geometrie isa? Nigute ushobora kwishyura ubwiyongere bwumuriro mugihe kirekire cyo kurangiza? Nuwuhe mwanya ntarengwa wemewe hagati yigihe cyo gutara no kuvura ubushyuhe kuri T800? Niba basubije hamwe ninyandiko za politiki aho kuba amakuru nyayo, genda.
Uburenganzira Tribaloy alloy ibice uruganda ntabwo igurisha ibice-igurisha kugabanya ingaruka. Umuvuduko wumuvuduko wohereje utwara ibimenyetso byerekana ko wapimwe kuri 200 bar. Buri pompe fondasiyo ikubiyemo raporo zisesengura zivuye mugupima modal. Buri cobalt alloy nozzle yoherejwe hamwe namakuru yerekana ibyuka byangiza chromium karbide. Ibyo ntabwo birenze urugero. Nibiciro byo gukora ubucuruzi aho gutsindwa bisobanura igihe cyateganijwe, impanuka z'umutekano, cyangwa ibihano bigenga.
Shakisha abafatanyabikorwa bafata Tribaloy nk'icyiciro cy'ibintu - ariko nk'imbogamizi ya sisitemu isaba ubuhanga buhujwe na metallurgie, casting, imashini, no kwemeza imikorere. Kuberako muri sisitemu ya hydraulic ikorera kuri bar 400, muri winches zo hanze zitwara imizigo ya toni 50, mumabande ya peteroli yerekanwe na H₂S-nta ntera ya "nziza ihagije." Hano haribisobanuro gusa, byemejwe.
