Apo mainjiniya anotsanangura a kukanda zvigadzirwa fekitari, havasi kungoraira zvikamu zvesimbi-vari kubheja pakugadzikana kwedimensional pasi pe350 bar pressure, microstructure integrity mushure mekupisa bhasikoro, uye zero kushivirira kweporosity mucobalt-alloy pump housing. Isu takaona mapurojekiti akawandisa achinonoka nevakatanga vanobata kukanda sechinhu chekutengesa-kwete chirango chesimbi. Ndokusaka zvakanyatso-akakosha zvikamu zvehydraulic masisitimu, maturusi emafuta ekumahombekombe, uye inorema-basa winch madhiraivha ichida kupfuura molds yejecha uye CNC mill. Vanoda kubatanidzwa: yesainzi yezvinhu, kudzora maitiro, uye kusimbiswa kwekushanda.
Nei Kukanda Kusiri Kwekudurura Simbi-Iri Nezve Kufembera Kuita
Vatengi vazhinji vanofunga kuti "custom casting" zvinoreva kugadzirisa dhirowa uye kumirira mavhiki matanhatu. Muchokwadi, yekutanga yekutadza poindi haisi yekudurura-kusarudzwa kwezvinhu. Imba yepiston pombi silinda yakagadzirwa kubva kuASTM A48 Kirasi 35 gireyi simbi haizopona kuvhunduka kwekupisa mukuyedza-kutenderera hydraulic bvunzo. Kana iyo yakajairwa 316 Stainless simbi vharuvhu muviri hauzorambidze kukukurwa kubva kune abrasive slurry pa120°C. Isu takasimbisa izvi pane 217 kutumirwa kwemunda: magiredhi asingaenderane alloy anokonzera 68% yekutadza kupfeka nguva isati yakwana-kwete kukanganisa kukanganisa kana kukanganisa kwekugadzira.
Mushonga unotanga pasati pachekwa. PaQINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., chirevo chega chega chekukanda chinosanganisira kuongorora kwesimbi: hukuru hwezviyo zvinonangidzirwa, miganhu yepakati pedendritic, uye kusimba kwekuenzanisa kwezvikamu zvakakosha. Kune AMS 5387 cobalt alloy components, isu tinofanokodzera mabhiriji ane spectrographic ongororo uye ultrasonic bvunzo-nekuti batch-to-batch kuenderana mucobalt-nickel alloys anokanganisa zvakananga hupenyu hwekuneta mukutenderera pombi zvikamu. Hapana nzira dzekudimbudzira. Hapana "standard giredhi" inotsiva.
Zvina Zvigadzirwa Zvikamu-Yese Yakavakwa Kutenderedza Inoshanda Kutadza Modes
Mipiro yedu yakakosha haisi zvikamu zvekupokana. Ivo mepu yakananga kune chaiyo-nyika yekushushikana nharaunda:
- CNC machined zvikamu: Iko kukanda kwega hakugone kubata ± 0.015 mm GD&T callouts panzvimbo yekuisa chisimbiso-kunyanya mushure mekukanganiswa kwekupisa
- Cobalt-nickel alloy zvikamu: Kunyanya T800-giredhi nozzles uye plugs anoramba galling pa650 ° C mune steam-inobatsira mafuta ekudzoreredza maturusi
- Iron castings: Engineered grey uye ductile irons ine inodzorwa nodularity kune vibration-inonyorovesa pombi nheyo
- Simbi & Stainless simbi castings: ASTM A216 WCB uye A351 CF8M dzimba dzakakodzerwa kuNACE MR0175 yebasa rinovava
Cherechedza muenzaniso wacho? Chikamu chega chega chinopindura mubvunzo: "Chii chinotadza kutanga-uye tinochimisa sei?" Winch centre shaft roller haina kutenderera chete-inofanirwa kuchengetedza kuomarara kuburikidza ne10,000 mitsetse yekutakura uchipokana negomba repamusoro. Izvo zvinoda kudzorwa graphite morphology mukukanda *uye* post-machining pfuti kudongorera-kwete chete "yakanaka zvakakwana" kushivirira.
ISO Kuteerera Zvinoreva Hapana Pasina Traceability Iwe Unogona Kuona
"ISO-yakasimbiswa nzvimbo" inoonekwa pahafu yemawebhusaiti ekutengesa atinoongorora. Asi chitupa hachivimbise kuti nhamba yako yekupisa yeAMS 5387 plug inoenderana neshumo yayo yekusimba-kana kuti iyo CMM scan data yedhizaini yechigaro chevharuvhu yakatorwa * isati yagayiwa * yekupedzisira. Isu tinodzvanya traceability mukufambiswa kwebasa: imwe neimwe inokandwa inotakura laser-etched ID inobatanidza kune yayo yakanyunguduka logi, radiographic firimu archive, uye yekupedzisira ongororo ripoti. Vatengi vanowana zvinyorwa zvizere kuburikidza neakachengeteka portal-kwete maPDF anotumirwa neemail pakutumira.
Isu tinorambawo "one-size-fits-all" QC cheki. Iyo cobalt-alloy nozzle inopinda mukati memvura inopinza + microhardness mepu munzvimbo nhatu dzeradial. Iyo ductile iron pombi base inowana vibration ongororo panguva yakaoma machining kuona mavhodhi emukati akapotswa neX-ray. Uku hakusi kuwandisa-ndiwo maitiro atinochengeta zero munda unodzoka pane mishoni-yakakosha hydraulic components mukati memwedzi 42 yapfuura.
Kubva Kudhirowa Ongororo kusvika Kuendeswa-Hapana Mabhokisi Matema, Hapana Zvinoshamisa
Mainjiniya haadi mumwe mutengesi anoti "hongu" obva ataurirana kushivirira pakati pekuita. Yedu yeinjiniya wongororo inoratidza njodzi dzekugadzira * isati yatora* makotesheni: kukora kwemadziro kuchinjika kunokoka kubvarura kupisa, dhizaini angles isingaenderane nesimba rekudyara goko, GD&T callouts inopesana nekukanda shrinkage mvumo. Tinodzorera mifananidzo yakatsanangurwa-nedzimwe nzira, kwete mitsara mitsvuku chete.
Kune prototype inomhanya, nguva yekutungamira ndeye 22-28 mazuva-kwete "4-6 mavhiki." Kune epakati-vhoriyamu maodha (50-500 pcs), isu tinokiya simba tichishandisa yakaonda takt nguva kuronga, kwete kutarisira kuronga. Uye hongu-tinotumira mitoro isina kukwana kana mutengi achida imwe inoshanda yekuyedza unit pamberi pekugadzirwa kwakazara. Nokuti kuvimbika hakusi kwechikamu chete. Zviri pamusoro pekubatana.
Kana purojekiti yako inotevera ichisanganisira mavharuvhu akanyanya-kudzvanywa, cobalt-alloy pombi yemukati, kana zvimiro zvekukanda zvinoda ISO 2768-mK kushivirira, tanga nehunhu hwenyama-kwete hushoma hwekurongeka huwandu. A chokwadi kukanda zvigadzirwa fekitari haimirire zvirevo. Iyo inofungidzira kutadza modes, inosimbisa simbi, uye ngarava dzine traceability iwe yaunogona kuongorora-kwete kungovimba.
