Yepamusoro-soro zvigadzirwa zvakagadzirwa nehupfu metallurgy fekitori usangosangana nemaspecs - ivo vanopona kudzvanywa maspikes, vanoramba kupfeka abrasive, uye vanobatisisa kushivirira mushure mezviuru zvematenderedzwa. Asi izvi ndizvo zvinotariswa nevatengi vakawanda: poda metallurgy chete haivimbisi kuita. Musiyano chaiwo ndewekuti mugadziri anonzwisisa zvakadzika sei * inoshanda mamiriro *: ingave cobalt alloy nozzle inodyisa yakakwira-tembiricha hydraulic fluid mune yekumahombekombe rig, kana piston pombi imba inofanirwa kutora torsional kuvhunduka mumugodhi wekuchera. Ndiko uko sainzi yezvinhu inosangana nechinangwa chemuchina-uye uko QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. inopa mhinduro dzinodzokororwa.
Isu takaona mapurojekiti akawandisa achimira padanho reiyo prototype-kwete nekuti dhizaini yakundikana, asi nekuti mutengesi akabata chikamu sejometri, kwete kushanda. Panzvimbo yedu inoenderana neISO muQingdao, chikamu chega chega chinotanga nemubvunzo: *Chii icho chikamu ichi chinombonyatsoita sei muhurongwa?* Ivharuvhu yepressure haingori silinda inogadzirwa-ine simba seal interface iri pasi pe350 bar pulsation. Winch centre shaft roller haingori misambo inotenderera-inotakura-inotakura node inotumira 120 kN torque uku ichiramba munyu-spray corrosion. Iwo mafungiro anoumba zvese: kusarudzwa kwezvinhu, sintering mbiri, post-machining kupisa kurapwa, kunyangwe frequency yekuongorora.
Kugona kwedu kwakasimba kuri mukugadzirisa alloys anosundidzira kugadzirwa kwakajairwa kumiganhu yayo-kunyanya AMS 5387 cobalt alloy uye T800-giredhi superalloys. Izvi hazvisi "zvakaoma-ku-muchina" zvinhu netsaona. Yavo chromium-tungsten-molybdenum matrix inopa kuomarara kwakasiyana-siyana uye kuramba galling-asi inodawo kutonga chaiko pamusoro pechimiro chezviyo uye kugovera carbide. Isu hatisi outsource sintering. Isu tinogadziridza maprofile echoto nevashambadziri vezvinhu zvakasimbiswa, tinosimbisa density gradients tichishandisa Archimedes 'musimboti uye micro-CT scans, uye tinoona kuvimbika kwe microstructure isati yatanga CNC kucheka. Semuyenzaniso, yedu cobalt alloy nozzles inogara ichiwana>99.2% hama density uye Rockwell C 42–46 kuomarara-yakakosha pakusakukurwa kwevhu mumapombi abrasive slurry. Uye hongu-isu tinoedza batch yega yega ASTM B311 uye ISO 2738 zviyero. Kwete pabepa chete.
Vertical kubatanidzwa harisi izwi rekushambadzira pano-ndiwo maitiro atinodzivirira kudonha. Kana mutengi akatumira dhirowa yeGD&T yekukandira simbi ine ± 0.02 mm inoshivirira pamakomba masere, isu tinobata kukanda, kumisa kushushikana-kudzoreredza, machining akawanda-axis, uye kupera kwepasi pasi pedenga rimwe. Hapana handoffs. Hapana kugadzirisa zvakare. Hapana kufungidzira nezve kukanganiswa kwemafuta pakati pemaitiro. Yedu CNC maseru anomhanyisa Renishaw-probed ongororo yepakati-kutenderera; yedu CMM lab inosimbisa dhamu dzakakosha kupesana nehunyanzvi hwekugadzira zvinhu zvinoteedzerwa kune NIST zviyero. Kune masimbi anokandwa anoshandiswa mu hydraulic manifolds, isu tinochengetedza yakazara zvinhu traceability kubva kunhamba yeladle kusvika kune yekupedzisira yekuongorora report-kusanganisira kemikari kuongororwa (OES), tensile test curves, uye ultrasonic kukanganisa matanda. Kana chikamu chikatadza, isu tinoziva chaizvo chikonzero-uye nzira yekuchigadzirisa pamberi pezvikepe zvinotevera.
Chaiyo-yepasirese kuburitsa haisi yekumhanyisa chete- ndeye kufanotaura. Takatumira zvinopfuura chiuru nemazana maviri emhando dzepombi kuNorth America OEMs dzinoda zvinyorwa zvePPAP Level 3, AS9100-yakarongedzerwa maitiro ekudzora, uye zero-chirema kugamuchirwa kune akachengeteka-akakosha magungano. Vatariri vedu veprojekiti havangoteedzere nguva dzakatarwa - vanoratidzira njodzi dzekugadzira panguva yekudhirowa wongororo: dzakatetepa-madziro zvikamu zvinowanzoita warpage mujecha-cast housings, undercuts isingabviri kuchina pasina EDM kutsigirwa, kana pamusoro pekupedzisira isingaenderani nekushanda chisimbiso zvinodiwa. Mumwe mutengi wekuEurope akadzikisa chiyero chezvikara zvevharuvhu ne 68% mushure mekuchinja kubva kugeneric foundry kuenda kune yedu hybrid casting-machining process-nekuti isu takagadziridza gating system *uye* optimize yekupedzisira kutendeuka kutevedzana kuchengetedza inomanikidza yakasara kushushikana padhuze nekuisa chisimbiso.
Kana uchida zvigadzirwa zvakagadzirwa nehupfu metallurgy fekitori iyo inoita-kwete kungopfuura kuongorora-kutanga nezvinodiwa zvinoshanda, kwete kungodhirowa. Bvunza kuti mutengesi anosimbisa sei density kufanana kune yakaoma geometries. Kuda humbowo hwekutonga kwemicrostructure mune yakakwira-alloy batches. Simbisa kana maprotocol ekuongorora anoenderana nekwako kwekupedzisira-kushandisa nharaunda: yemunyu yekuongorora mhute yezvikamu zvemugungwa, bhasikoro rinopisa remavharuvhu epaoiri, kana kuputika kuyedzwa kwema-high-pressure accumulators. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. inovaka mhedzisiro, kwete kutevedzera. Uye ndosaka mainjiniya mu hydraulic system, mota dzeinjiniya, uye specialty pombi magungano anoramba achidzoka-kwete epazasi makotesheni, asi kune mashoma kutadza kwemunda.
