Stellite 12 mashandiro efekitori anoda zvinopfuura kukanda kana kugadzira-vanoda simbi yekurangwa, chokwadi chedimensional, uye kushanda kwemunda kwakasimbiswa. Kana hydraulic pombi nozzles ikakundikana pa300 bar, apo piston housings inopfeka mushure memaawa 8,000 ekushanda, kana zvigaro zvevharuvhu pazvinoputika pasi peabrasive slurry kuyerera, midzi inokonzeresa haiwanzo dhizaini - ndeyekuenderana kwezvinhu, kupisa-kukanganisa nzvimbo yekutonga, uye microstructural kutendeseka. Ndiko uko fekitori yechokwadi yeStellite 12 inozvipatsanura kubva kune zvakajairwa-chinangwa foundries.
Nei Stellite 12 Isiri Ingori Imwe "Hard Alloy"
Stellite 12 (AMS 5387) haina kusarudzirwa kuomarara chete. Kukosha kwayo kuri mukubatana kwecobalt-chromium-carbon matrix, yakamisikidzwa tungsten carbide particles, uye inodzorwa eutectic chimiro-inopa kupikisa galling, cavitation erosion, uye yakakwirira-tembiricha oxidation inosvika 500 ° C. Asi kuita uku kunongobuda chete kana chiyero chekusimba, kuparadzaniswa kwe interdendritic, uye post-cast thermal nhoroondo yakagadziriswa zvakasimba. Takaona zvikamu zvakarambwa kwete nekuda kwekutsauswa kwemakemikari-asi nekuti mitengo yekutonhora yemunharaunda yakagadzira nzvimbo dzakapera chromium padyo nemadziro ekuumbwa. Ndosaka fekitori yedu yeStellite 12 ichimhanyisa mitsara yevira yakatsaurirwa ine pre-yakapisa ceramic molds, chaiyo-nguva thermocouple arrays muzvikamu zvakakosha, uye inosungirwa microhardness mepu pamativi-zvikamu-kwete chete kuverenga kwepamusoro.
Kubva Kudurura kuenda Kuchaiyo: Iyo Vertical Integration Advantage
Vazhinji vatengesi vanopa kunze kungave kukanda kana kugadzira. Fekitori yeStellite 12 yakavakirwa mishoni-yakakosha zvikamu haiite. Panzvimbo yedu yeQingdao, cobalt alloy ingots inopinda mune rimwe gonhi-uye yapedza AMS 5387 pombi plugs, zvigaro zvevharuvhu, kana winch centre shaft rollers inobuda mune imwe. Izvi zvinobvisa mapeji ekushandisa: hapana kusawirirana pamahwindo ekurapa kupisa, hapana dhirifiti pakati pekuwana nechitoro chemuchina, hapana kutsemuka kwepakati pakati pekunyunguduka uye yekupedzisira CMM chirevo. Kunyanya, isu tine hutongi hwakazara pamusoro pematanho matatu asingagone kutaurirana:
- Controlled Solidification Casting: Investment molds pre-yakabikwa kusvika 1,100 ° C; tembiricha yekudurura yakabatwa mukati me ± 5 ° C; kutungamira kusimba kunomisikidzwa kuburikidza nekutonhora maplate pasi penzvimbo dzinopfekwa zvakanyanya
- Kushungurudzika-Kubvisa Machining: Kuchekwa kwese kwakashata kwakaitwa pamberi pekugadzirisa annealing; kupedzisa kunopfuura kunoitwa chete mushure mekuzorora kwekushushikana pa950 ° C / 4hr / argon mamiriro
- Functional Surface Kutendeseka: Kwete "se-yakagadzirwa" inopera pakuisa chisimbiso-isu tinoisa chaiyo yakapetwa kuRa ≤0.2 μm uye simbisa mapatani ekubatanidza ane calibrated dhayi yebhuruu pasi pemutoro simulation.
Izvi hazvisi dzidziso. Imwe yeNorth American oilfield yemidziyo OEM yakadzikisa isina kurongeka yekutsiviwa kwevharuvhu ne 63% mushure mekuchinja kubva kune akawanda-tier ekutengesa cheni kuenda kune yedu-sosi Stellite 12 fekitori yakabuda.
Izvo Vatengi Vanobvunza Chaizvo-Uye Zvavasingataure Nenzwi
"Unogona kufananidza chikamu chedu chiripo?" Hongu-kana yako dhirowa ichisanganisira GD&T callouts, kwete chete zviyero. Asi zvavanenge vachireva ndezvekuti: * Izvi zvichakwana here pasina kudzoreredza imba yacho? Ichasimbisa pakumanikidzwa kwekutanga here? Ichararama mwedzi 12 ichishumira gasi rinovava here?* Mibvunzo iyoyo inopindurwa nguva refu isati yatanga kutemwa. Mainjiniya edu anogara achiratidzira njodzi dzekugadzirwa kwekutanga: a 0.05 mm kushivirira pane 120 mm dhayamita chigaro cheStellite 12 hazvigoneke - haina kugadzikana kunze kwekunge tataura kushoma kwemadziro ukobvu, kudzora huwandu hwekuchinja kwechikamu, uye kuraira post-machining ultrasonic ongororo. Hatitengesi zvikamu. Isu tinopa kugadzirira kushanda.
Vamwe vanogona kukakavara kuti off-the-sherufu cobalt alloys inopa nekukurumidza kutungamirira nguva. Nekudaro, hwindo reStellite 12 rakatetepa rekugadzirisa rinoreva "kukurumidza" kazhinji kuenzana "rework-prone." Isu takatsvaga 41% yepamusoro-yekutanga-kupfuura goho pane yakaoma geometries apo vatengi vanotibata panguva yekugadzira dhizaini-kwete yekutenga odha nhanho.
Traceability Iwe Unogona Kusimbisa-Kwete Kungotaura
Yese Stellite 12 chikamu chinotakura QR-coded label inobatanidza kune yayo dhijitari mapatya: melt log (nhamba yekupisa, spectrographic analysis), casting report (mold ID, cooling curve snapshot), machining record (CNC program version, tool life counters), uye data yekupedzisira yekuongorora (CMM point makore, kuomarara kunofamba). Hapana zvipfupiso. Hapana maavhareji. Nhamba dzakasvibirira-nekuti kuramba kwecorrosion kunoenderana nezviri mukati mechromium pamusoro, kwete muhuwandu hwesample. Isu tinochengetedza kutevedza kuzere kwemakore gumi nemashanu, pa API Q1 uye ISO 9001: 2015 zvinodiwa. Kana mutengi akashuma kupfeka nguva isati yakwana, isu tinodhonza iyo chaiyo, kudzokorora maitiro ekutadza mune yedu bvunzo rig, uye kuendesa midzi-chikonzero kuongororwa-kwete zvikonzero.
Tichitarisa kumberi, fekitori yedu yeStellite 12 iri kuwedzera AMS 5387/T800 hybrid casting-machining kugona kwenzira dzakabatanidzwa dzemvura-kubvisa majoini e weld mune yakanyanya-kudzvanywa manifolds. Kwete nekuti inyaya, asi nekuti data remumunda rinoratidza 78% yekuvuza inotangira pane akasiyana-simbi interfaces. Ndiwo mutsauko pakati pekugadzira Stellite 12 zvikamu-uye kugadzirisa Stellite 12 matambudziko.
