Apo mainjiniya anotsanangura a pombi casing fekitari, havasi kungoodha dzimba dzesimbi. Vari kuzvipira kudzikama pasi pe300+ bar pressure, microstructural kutendeseka mushure mekukwira bhasikoro, uye zero kushivirira porosity munzvimbo inovhara mvura. Ndosaka zvikwata zvekugadzira pama hydraulic OEMs kuGermany, vanopa masevhisi emumunda weoiri muTexas, uye vasanganisi vepombi yemugungwa muSingapore vachigara vachidzokera kune mumwe mudiwa: QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD.
Nei "Tsika" Isiri Ingori Buzzword - Iro Maitirwo ekuranga
Isu takaona mapurojekiti akawanda achimira padanho rekuongorora - kwete nekuti geometry yanga isiriyo, asi nekuti iyo yekukanda dhizaini angle inopokana nekuwana machining, kana kupisa kupisa kwakashatisa kutetepa-madziro kunoratidza post-machining. PaQINGDAO QIANGSENYUAN, tsika inoreva yakasanganiswa engineering kubva pazuva rekutanga. Chikwata chedu hachimirire kupedzwa kwemafaira eCAD. Isu tinobatana nekuongorora dhizaini yevatengi kutanga - kusimbisa GD&T callouts kupesana nekugona kushivirira mold, kumisa isina-uniform madziro ukobvu kusati kwatanga kushandiswa, uye kupa mazano anoshanda angaite (semuenzaniso, kushandura kubva kujecha kukanda kune yekukandira kwekudyara kwe0.05 mm pamusoro pekupedzisira zvinodiwa paAMS 5387 cobalt alloy pombi yedzimba).
Izvi hazvisi dzidziso. Gore rapfuura, mutengi wekuNorth America aida dzimba dzepiston pombi silinda dzinokwanisa kushanda zvinoramba dzichisvika 220°C dzine abrasive slurry flow. Dhizaini yavo yepakutanga yakashandisa 316 simbi isina tsvina - iyo yakakundikana kuyedza kuneta mushure me4,200 kutenderera. Isu takakurudzira T800 cobalt-yakavakirwa alloy, yakamhanyisa yekupisa yekushushikana yekunyepedzera, uye yakasimbisa shanduko nekuzara-chikero kuputika kuyedzwa. Mhedzisiro: 17,800 kutenderera kusati kwakundikana - uye kuendesa mukati memavhiki e11, kwete iyo 22 yakarongedzerwa nemupi wavo wekutanga.
Apo Material Mastery Inosangana Nekugadzira Kudzora
Mafekitori mazhinji epombi anokanda *kana* muchina. Vashoma vanodzora zvese - uye vashoma vachiri master superalloys. Cobalt-nickel alloys seAMS 5387 haina kungooma kucheka. Ivo vanoshanda-vakaomesa zvine hukasha, vanoda chaiyo emafuta profiles panguva yemhinduro annealing, uye inoda kutendeseka kwepamusoro kunodzivirira micro-crack kutangwa pamipendero yekudzvanya kwepamusoro. Ndosaka QINGDAO QIANGSENYUAN ichichengeta yakasimbiswa mbishi kuteedzera kudzika kusvika kune yakanyunguduka - uye nei yega yega cobalt alloy nozzle kana plug ngarava dzine yakazara metallurgical mishumo, kusanganisira kugovera saizi yezviyo uye carbide dispersion analysis.
Yedu ISO-inoenderana nzvimbo inomhanyisa kuyerera kwekushanda: kukanda mari kune yakaoma yemukati ndima (senge yakawanda-chiteshi vharafu miviri), jecha rekukanda kune yakakura-dhayamita pombi nheyo, uye 5-axis CNC machining ekupedzisira chisimbiso nzvimbo uye inokwira yekusangana. Kurapa kwekupisa hakusi kunze - kunotevedzana mukati. Kupedzisa kwepamusoro hakugadzirisike - kunotsanangurwa zvichienderana nebasa rinodiwa: Ra 0.4 µm yenzvimbo dzakasimba dzakasimwa, kupfurwa kudongorera kune kuneta-akakosha mafiritsi, passivation chete kana chloride kuramba zvine basa.
Zvinoreva “Kuvimbika” Chaizvoizvo Mukuita
Kuvimbika hakusi kungouya-nguva. Kuziva kuti pombi yako yepombi haizoderedze pakutanga nekuti iyo flange face flatness yakagara mukati me 0.015 mm kuyambuka 450 mm - yakasimbiswa neCMM * mushure me* yekupedzisira machining * uye * zvakare mushure mekushushikana-kubvisa kupisa kurapwa. Iyo izere kuteedzera: nhamba dzemijenya dzakadhindwa pachikamu chimwe nechimwe, chakabatana nemarekodhi ekuongorora, zvitupa zvezvinhu, uye maparamendi ekugadzirisa akaiswa munguva chaiyo.
Isu takavaka kuvimbika mukugadzirwa kwekufamba kwebasa. Hapana "maodha ekumhanyisa" anokanganisa akajairwa ekutungamira nguva - pachinzvimbo, isu tinoshandisa akaonda kugadzira kugadzira nemaseru akazvitsaurira emhando yepamusoro-alloy zvikamu. Prototype inomhanya inotevera yakafanana yekuongorora protocol sekugadzirwa kwevhoriyamu. Uye kana vatengi vakabvunza, "Unogona here kubata ± 0.02 mm pane iyi 600 mm dhayamita yejecha-yakakanda hwaro?" - hatiti "pamwe." Isu tinovaratidza ruzivo rwekugona kudzidza kubva kumabheji edu matatu ekupedzisira.
Kusarudza iyo Yakakodzera Pombi Casing Fekitori Isarudzo Yehunyanzvi - Kwete Kuitisa Kudzidzira
Kana purojekiti yako inotevera inosanganisira yakakwirira-kumanikidza hydraulic pombi, subsea boosters, kana makemikari dosing masisitimu, bvunza iyi mibvunzo usati wasaina PO:
- Ivo vanoita zvinouya zvekuona zvinhu - kana kungogamuchira zvigayo?
- Vanogona here kunyora kupisa kurapwa kunyura nguva uye mitengo yekutonhodza yeiyo yako chaiyo alloy giredhi?
- Vanoongorora zviyero zvakakomba * mushure mekupedza * - kwete mushure mekugadzira?
- Vachagovera mishumo isiri-yekuenderana kana batch ikatadza - kana kungorasa nekutsiva?
QINGDAO QIANGSENYUAN anopindura hongu - neumboo. Kwete zvichemo zvekutengesa. Mapepa ekuongorora chaiwo. Yakayerwa CMM mishumo. Thermal profile charts. Ndiwo maonerwo aunoita kugona - kwete kungozvitaura.
Ramangwana rekuvimbika kwepombi riri mukubatanidzwa kwakasimba pakati pesainzi yekukanda, machining chaiwo, uye kusimbiswa kwekushandisa. QINGDAO QIANGSENYUAN iri kuvaka iyo kugona izvozvi - vharafu imwe yekumanikidza, silinda imwe imba, imwe cobalt alloy nozzle panguva. Kana sisitimu yako ichitsamira pairi, hapana chinotsiva kuuraya kwakaratidza.
