Apo mainjiniya anotsanangura resin-yakavharwa jecha kukanda kune yakakwirira-chaiyo simbi zvikamu, ivo havasi kungosarudza maitiro-vari kuzvipira kune kugadzikana kwedimensional pasi pekunetseka kwekupisa, kutendeka kwepamusoro kwechipiri machining, uye microstructural kuwirirana pamiganhu mijenya. Ndosaka kutungamira hydraulic system OEMs, vagadziri vepombi, uye vatengesi vemafuta emidziyo yemafuta vachiwedzera kubva kune nyanzvi. resin-coated jecha kukanda fekitari vadyidzani-kwete general foundries.
Takaona mapurojekiti akawandisa achinonoka netarisiro isingaenderane: kudhirowa kunodaidza ± 0.15 mm pane 320 mm silinda yeimba, asi iyo inowanikwa inoburitsa ± 0.4 mm seyakajairwa-uye inopomera "kufamba kwejecha." Kana kuti cobalt alloy nozzle inotsemuka panguva yekumanikidza kuyedzwa nekuti iyo-yakakandwa zviyo chimiro haina kusimbiswa isati yagadzirwa. Idzi hadzisi nyaya dzekupedzisira. Iwo zviratidzo zvekugona kwakakamukana-uko kukanda, kurapwa kwekupisa, uye chaiyo CNC inogara mumadhipatimendi akasiyana, pasina kuzvidavirira kwakagovaniswa kwekuita kwechikamu chekupedzisira.
Ndiko uko vertically integrated execution inoshandura mhedzisiro. PaQINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., jecha rakavharidzirwa neresin hakuna kuparadzaniswa. Ndiro danho rekutanga mucheni yakanyatsodzorwa: chitupa chemidziyo (AMS 5387, T800, ASTM A487), musimboti geometry yakasimbiswa kupesana neGD&T callouts uchishandisa optical 3D scanning, shell kurapa inotariswa pane ISO 9001-inotevedzwa nguva / tembiricha matanda, uye kukurumidza kudzoreredza chero CMM. inotanga. Isu tinokanda piston pombi silinda dzimba dzine madziro makubvu anosiyana kubva pa12 mm kusvika 48 mm mukudirwa kamwe chete-uye kubata 0.08 mm kupfava pane inokwira flange pamusoro. Sei? Nekudzora reshiyo yebinder, compaction pressure, uye mold preheat mukati me±5°C. Kwete dzidziso. Yakayerwa data, yakanyorwa, yakaongororwa, yakadzokororwa.
Resin-yakavharwa jecha kukanda kunodarika uko kukanda mari kunodarika mutengo - uye jecha rakasvibira harina kugadziriswa. Asi budiriro inotsamira pane zvitatu zvisingagone kutaurirana: Kutanga, material-specific mold design. Cobalt-nickel alloys seAMS 5387 inoda kutonhora kunononoka kupfuura ductile iron; isu tinogadzirisa gobvu gobvu uye gating kudzivirira shrink porosity munzira dzakakomba dzinoyerera. Chechipiri, in-process metallurgical validation. Kupisa kwese kunoitwa spectrographic analysis uye tensile sampling-kwete chete parisiti, asi mushure mekukanda uye zvakare mushure mekugadzirisa annealing. Chechitatu, machining-yekutanga pfungwa. Mainjiniya edu ekukanda anoongorora madhirowa ako * neCNC programmer *. Kana 0.05 mm kushivirira kukagara pamusoro penzvimbo inozogayiwa gare gare, isu tinokwidziridza dhizaini yekukanda uye yekupedzisa mvumo-kwete kungosangana neiyo, asi kuderedza mutengo wako wese pachikamu.
Vamwe vanopokana resin-yakavharwa jecha haigone kuenderana nekudyara kwekudyara kwepasi pekupedzisira. Chokwadi-kunzvimbo dzakakandwa dzakakandwa, Ra 6.3 µm inoenderana neRa 1.6 µm yekudyara. Asi hezvino izvo zvakakosha: kana chikamu chako chichida kugayiwa kwekupedzisira kana kukudza zvakadaro, musiyano iwoyo unonyangarika. Uye jecha rakavharwa neresin rinopa hukuru hwepamusoro kudzokorora pamabhechi epakati (50-500 pcs) pasina kushandisa zvirango zveamortization. Kune mavharuvhu ekumanikidza ane zvigaro zvekuisa chisimbiso zvakabatanidzwa, pombi pombi inoda kurongeka kwebhoti-gomba kuyambuka 1.2-mita spans, kana winch centre shaft rollers pasi pemacyclic bending mitoro - takaunza 99.2% yekutanga-pass goho pamusoro pemwedzi gumi nemisere yekugadzirwa kweserial. Hapana rework loops. Hazvishamisi kutadza kweNDT. Inongoteedzera, yakanyorwa, inoshanda yakasimbiswa zvikamu.
Kana uri kuongorora a resin-coated jecha kukanda fekitari, bvunza mibvunzo mitatu: Vanogona kukuratidza here mishumo mitatu yekupedzisira yegiredhi yako yealloy-kusanganisira simba rekusimba, kuoma, uye saizi yezviyo? Vanoita-in-process CMM cheki pazviyero zvakakandwa-kwete chete zvekupedzisira zvakagadzirwa? Uye mainjiniya avo vanotaura mutauro wako here — kwete Chirungu chete, asi GD&T, ASME Y14.5, uye chinangwa chekushanda chiri kumashure kwekushivirira kwako? PaQINGDAO QIANGSENYUAN TECHNOLOGY, aya haasi mabhokisi ekutarisa. Ivo zuva nezuva maitiro. Zvakaguma nei? Zvikamu zvinopona 20,000+ maawa mu-high-pressure hydraulic manifolds. Zvikamu zvinochengetedza kutendeseka kwechisimbiso pa450 ° C mumidziyo yepasi. Uye kudyidzana kwakavakirwa pakujeka kweinjiniya-kwete chete mazuva ekutumira. Precision casting inotanga nechinangwa. Zvinopera neumboo.
