Ha lienjineri li hloka matla a fektheri a ho etsa matsete a manyane bakeng sa likarolo tse ka tlase ho 50 mm tse nang le mamello ea ± 0.02 mm le liphetho tsa bokaholimo tlasa Ra 1.6 µm, barekisi ba bangata ba otla lebota. Re e bone khafetsa: li-prototypes li liehile ka libeke tse tšeletseng, li-castings tse hanoang bakeng sa micro-porosity litseleng tse mahlonoko tsa phallo, kapa li-nozzles tsa cobalt alloy tse hlolehang tlhahlobo ea khatello kamora kalafo ea mocheso. Seo ha se bothata ba thepa-ke bothata ba ho tsamaisana le tšebetso.
Micro Investment Casting e Batla ho Feta Molds tse Nyenyane
Ts'ebetso ea 'nete ea matsete a manyane ha se "matsete" a matsete feela. E hloka taolo e matla holim'a shrinkage ea boka ba boka, ho phunyeha ha khetla ea ceramic, mocheso o phahameng oa tšepe, le sekhahla sa ho tiisa-haholo-holo ha ho etsoa likaroloana tse nang le marako a tšesaane (0.8-2.5 mm) ho tloha ho AMS 5387 cobalt alloy kapa li-superalloys tse thehiloeng ho T800. Hangata li-Foundries tse tloaelehileng li tlōla mohlala oa pele ho tlhahiso ea mocheso kapa li sebelisa litlolo tse tloaelehileng tsa likhetla. Ho QINGDAO QIANGSENYUAN TECHNOLOGY CO.,LTD., mosebetsi o mong le o mong oa ho etsa lintho tse nyenyane o qala ka papiso e tiisitsoeng e tiileng—eseng e le lebokose la ho hlahloba, empa ho bolela esale pele hore na khatello e setseng e tsepame hokae polakang ea pompo ea 12-mm-diameter e nang le likanale tse futhumatsang ka hare.
Ka nako e 'ngoe re kile ra matha likhetla tse tharo bakeng sa setulo sa valve ea hydraulic pele re notlela viscosity e slurry, nako ea ho lula ea dip, le profil ea ramp ea dewaxing. Phapang? Phokotso ea 40% ea microporosity mateanong a heke-e netefalitsoeng ka X-ray CT scan, eseng feela dae e kenang. Ke kamoo u fihlelang botšepehi bo sebetsang likarolong tse sebetsang ho 350 bar le 180 ° C.
Hobaneng ha Khokahano e Emeng e Betla Outsourced Casting + Machining
Baetsi ba bang ba lahlela sekheo, ebe ba se romela lebenkeleng la CNC. Empa likarolo tse nyane joalo ka 0.3-mm radial grooves ka har'a piston pump cylinder housing li hloka machining *pele ho* kalafo ea ho qetela ea mocheso — ho seng joalo, khothatso e senya ho latela GD&T. Ba bang ba qala ka mochine, ebe ba kenya lintho tse kenngoeng hohle—ho kenya likheo tsa sefahleho.
QINGDAO QIANGSENYUAN e sebetsana ka bobeli setsing se le seng se lumellanang le ISO. Mohlala: cobalt-nickel alloy winch center shaft roller e qala joalo ka sebopeho sa matsete se haufi le marang-rang, e fumana tharollo, e buloa ka nepo ea 5-axis DMG Mori e nang le ts'ebetso ea laser probing, ebe e amohela plating e thata ea chrome e nang le botenya bo laoloang (25-35 µm cross-severified µm) Ha ho li-handoffs. Ha ho lihlopha tse sa lumellaneng. Ha ho traceability e lahlehileng.
- Litsi tsa machining tsa CNC li lekantsoe letsatsi le letsatsi ho latela litekanyetso tsa ISO 230-2
- Mefuta ea likhetla e omisitsoeng ka likamoreng tse laoloang ke mongobo (RH <35%) pele o thunya
- Li-alloys tsohle tsa cobalt tse nang le litlaleho tse felletseng tsa tlhahlobo ea leloala (MTRs), ho kenyelletsa le boholo ba lijo-thollo le tlhahlobo ea kabo ea carbide.
- Karolo e 'ngoe le e' ngoe e 'mapa e nang le data ea CMM e hokahantsoeng le nomoro ea eona ea mocheso oa thepa e tala
Meeli ea Sebele ea Lefatše—le Mokhoa oa ho Sebetsa ka har’a Eona
Ho etsa matsete a manyane ha se mohlolo. Botenya ba lebota bo ka tlase ho 0.6 mm bo beha kotsi ea ho tlatsoa ha hlobo e sa fellang. Likarolo tse nyane ho feta 0.2 mm ha se hangata li pholohang ho tlosoa ha khetla ntle le khoholeho ea mobu. E, AMS 5387 e honyela ka 1.92% ka karolelano, empa ho honyela ha lehae ho ka fapana ± 0.15% ho latela boima bo haufi. Bareki ba bang ba nka "micro" e bolela "ha ho na moralo." E fosahetse. Esita le moralo oa 0.5 ° o boloka bophelo ba lisebelisoa 'me o thibela ho phatloha ha khetla nakong ea dewaxing.
Ke ka lebaka leo lifolakha tsa rona tsa tlhahlobo ea boenjiniere li etsang maraba pele: likhutlo tse bohale tse ka hare tse etsang hore ho be le meokho e chesang, likhopo tse tšesaane tse sa tšehetsoeng tse oelang nakong ea ho khathala, kapa katoloso e sa lumellaneng ea mocheso pakeng tsa motsoako oa cobalt le tšepe e sa hloekang. Ha re re "e" setšoantšong se seng le se seng-re botsa "See se bona meroalo efe? Mokhoa oa ho hlōleha ke ofe?" Ka mor'a moo, re lokisa lekhalo, ra fetola li-rivers, kapa re fana ka tlhahiso ea mokhoa oa hybrid cast-and-brazed.
OEM e le 'ngoe ea pompe ea Europe e ile ea hlophisa bocha geometry ea eona ea nozzle kamora tlhahiso ea rona ea tlhahiso-ea fokotsa chai ho tloha ho 68% ho isa ho 94%, le ho felisa ts'ebetso e' meli ea ho sila. Litšenyehelo ka karolo e 'ngoe li theohile ka 22%. Nako ea ho tsamaisa e ile ea fokotseha ho tloha libeke tse 14 ho isa ho tse 9.
Ho Khetha Setsi sa Matsete a Manyenyane ho Bolela ho Khetha Motlatsi oa Ts'ebetso
Feme e tšeptjoang ea ho etsa matsete a manyane e fana ka maemo a fetang a dimensional. E fana ka ts'ebetso ea metallurgical ho pholletsa le lihlopha tse 500. E na le Ra 0.8 µm holim'a bore ba ka hare ntle le ho honing ea bobeli. E lata gram e 'ngoe le e' ngoe ea T800 alloy ho khutlela ho eona e qhibilihisitsoeng - eseng feela ID ea batch. E tiisa liprothokholo tsa tlhahlobo khahlano le ASME Y14.5 le EN ISO 1101, eseng feela lintlha tsa PO tsa bareki.
QINGDAO QIANGSENYUAN TECHNOLOGY CO.,LTD. e sebetsa ka tsela ena hobane li-hydraulic system tse nang le khatello e phahameng, lisebelisoa tsa oli tse lebopong la leoatle, le li-winch tsa likoloi tse entsoeng ka boenjiniere li mamella ho sekisetsa ho hang. Ha karolo ea hau e laola phallo ea mokelikeli ka har'a valve ea subsea, "haufi ka ho lekaneng" ha e eo.
Batla litokomane tsa taolo ea tšebetso—eseng libukana. Kopa mehlala ea litlaleho tsa CMM tse nang le mehala ea GD&T. Kopa bopaki ba bokhoni ba ho phekola mocheso ka tlung ka setifikeiti sa sebōpi. Netefatsa hore na ba na le lab ea bona ea khetla kapa prep outsource slurry prep. 'Me kamehla u leke karabelo ea bona ho prototype e nyane pele u itlama ka molumo.
Bokamoso ke ba lifeme tse nkang ho kenya chelete e nyane joalo ka taeo e tsamaellanang le fisiks — eseng boikoetliso ba ho theola boima ba 'mele. Seo se bolela hore R&D e tebile ka har'a lits'ebetso tsa ho tšollela moferefere o tlase, ho bolela esale pele sekoli se thusitsoeng ke AI, le lits'ebetso tse nyalisitsoeng tse kopanyang ts'ebetso ea matsete le ho qhibiliha ha laser bakeng sa likarolo tse tšesaane haholo. Haeba projeke ea hau e latelang e hloka ho nepahala ha likarolo tse nyane moo microstructure, geometry le ts'ebetso li ke keng tsa buisanoa - qala ka ts'ebetso e thata, eseng theko feela.
