
Sintering ea mesebetsi ea feme ea metallurgy ha se mohato oa ho qetela-ke nako ea ho etsa kapa ea khefu bakeng sa botšepehi ba karolo, botsitso ba sebopeho, le ts'ebetso ea nako e telele lits'ebetsong tse phahameng haholo. Ho QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., re se re kentse lihlopha tse fetang 12,000 tsa cobalt-nickel alloy compacts ho tloha ka 2018-haholo-holo lisebelisoa tsa AMS 5387 le T800-grade tse reretsoeng ho haha ntlo ea hydraulic pump, litulo tsa setsi sa khatello ea li-valve le li-winner. Seo re ithutileng sona se ne se le sieo libukeng tsa thuto. E hlahile ho tloha ho likutu tsa sebōpi, lisebelisoa tsa microstructure, le tlhahlobo e pheta-phetoang ea sesosa ha boima bo theohile ka 0.3% ho 1,185 ° C kapa kholo ea lijo-thollo e ile ea phahama nakong ea ho pholisoa ka naetrojene.
Mefokolo e mengata ea ho cheka mehala ea feme ea metallurgy e khutlela morao ho thermal lag — eseng meeli ea lisebelisoa. Phapang ea 15 ° C nakong ea ho ts'oaroa ha nako e telele e fetola phetisetso ea karolo ea AMS 5387 e lekaneng ho fokotsa bophelo ba mokhathala ka 37% matlong a lisilindara tsa pompo ea piston. Re sebelisa libopi tse futhumetseng tsa molybdenum tse peli tse nang le maikutlo a nako ea nnete ea thermocouple libakeng tse tharo tsa radial mojaro ka mong. Kutloisiso e bohlokoa: litefiso tsa ramp ka tlase ho 3 ° C / min ka tlase ho 600 ° C li thibela ho phatloha ha li-binder; ka holimo ho 900 ° C, re tšoara metsotso ea 45-eseng 60-ho qoba ho ata ho feteletseng ha cobalt ha re ntse re boloka ≥98.2% tekano ea theory. Sena ha se khopolo-taba. Ke profil e fetisitseng netefatso ea ASTM B243 ka lotho tse 92 tse latellanang.
Likahare tsa hydrogen li bohlokoa ho feta phallo ea khase kaofela. Re lula re lekola phoka ea H₂ re sa khaotse - eseng feela ho tsepamisa mohopolo oa ka hare. Li-nozzle tsa moreki oa cobalt alloy li bonts'itse li-micro-pitting kamora kalafo ea mocheso. Patlisiso e ile ea senola hydrogen e kenang ka 99.99% e hloekileng - empa phoka e fihla ho -42 ° C e hlahisitse mouoane oa metsi o nang le oxidized mellwane ea lijo-thollo tse nang le nickel nakong ea sintering. Tharollo: e ekelitse ho ts'oara le ho tiisa phoka ho -65°C. Sephetho: bokaholimo ba metsi (Ra) bo theohile ho tloha ho 1.8 µm ho ea ho 0.6 µm pre-machining, ho fokotsa nako ea potoloho ea CNC ka 22%. Bakeng sa lisebelisoa tsa tšepe le lisebelisoa tsa tšepe tse sa hloekang, re fetohela ho ammonia e arohaneng <5 ppm O₂—e netefalitsoe ka hora ka sensara ea zirconia. Ha ho mekhelo.
Botala bo phahameng bo utloahala bo le betere—ho fihlela khothatso e fihla. Re koahela botala bo botala ho 62-65% bakeng sa likarolo tse thehiloeng ho T800 tse telele ho feta 120 mm. Hobaneng? Hobane ho honyela ho sa leka-lekaneng ka har'a li-contours tse rarahaneng - joalo ka tsa li-winch shafts tsa koloi ea boenjiniere - ho baka seqha sa 0.18 mm ka bolelele ba limilimithara tse 300 haeba boima bo botala bo feta 66%. Tokiso ea rona: li-trays tsa ho kenya likarolo tse nang le lithapo tsa tšehetso tse hlophisitsoeng. Likarolo tse tšesaane li lutse holim'a litepisi tsa ceramic tse sa hanyetsoeng ka tlase; metheo e teteaneng e lutse holim'a liphahlo tse phahameng tsa conductivity tsa silicon carbide. Phapang ea shrinkage e theohile ho tloha ± 0.32% ho ± 0.07%. Bonase: tlhahiso ea sebōpi e eketsehile ka 18% hobane re felisitse ho otlolla ka mor'a sinter.
Re ile ra khaotsa ho itšetleha ka litlhahlobo tse thehiloeng ho sampuli ka mor'a hore sehlopha sa 'mele oa li-valve tsa khatello e hlōlehe ho etsa tlhahlobo ea hydrostatic ho 410 bar-ho sa tsotellehe ho feta tlhahlobo ea CMM. Motso oa sesosa: porosity ea sebakeng se haufi le radii e ka hare e fetotsoeng ke tekanyo ea ntlha e le 'ngoe ea Archimedes. Hona joale tsamaiso e 'ngoe le e' ngoe ea sintering e fepa data ho tsamaiso ea rona ea SinterTrack ea thepa: thermocouple arrays log lintlha tse 120 ka mojaro; li-sensor tsa tahlehelo ea boima li lemoha ho phethoa ha ho chesoa ha li-binder nakong ea metsotsoana e ± 0.8; Lits'oants'o tsa 'mapa oa likhamera tsa infrared li bonts'a ho kopana ha lijo-thollo tsa pele. Litlhokomeliso li etsa hore motho a tšoarelle le ho hlahloba ka mokhoa o itekanetseng haeba paramethara efe kapa efe e kheloha ho feta meeli ea taolo e netefalitsoeng ka lipalo-e baloang ho latela maemo a thepa, eseng sebōpi se seng le se seng. Sena se fokolitse lotho e sa lumellaneng ho tloha ho 1.4% ho ea ho 0.23% likhoeling tse 18.
Katleho ea fektheri ea phofo ea metallurgy e itšetlehile ka hore na sepakapaka, mocheso, nako, le karolo ea geometry li sebelisana joang - eseng hore na e 'ngoe le e 'ngoe e sebetsa joang e le mong. Thempereichara e phahameng ea 5°C e ntlafatsa ho teteana empa e mpefatsa oxidation ea bokaholimo ntle le haeba bohloeki ba haedrojene bo tiea ka nako e le 'ngoe. Ho pholisa ka potlako ho ntlafatsa ho thatafala empa ho memela li-microcracks ntle le haeba botala bo botala bo theoha hanyane. Ho QINGDAO QIANGSENYUAN, re tšoara sintering e le mokhoa o koetsoeng o koetsoeng: data e ngata ea phofo e kenang (boholo ba karolo ea D50, dikahare tsa oksijene, tekanyo ea phallo) e fetola ka ho toba li-setpoints tsa sebōpi pele e laela. Re arolelana maikutlo ana - eseng feela liphetho - le bareki nakong ea tlhahlobo ea GD&T. Hobane ha ntlo ea hau ea pompo e tlameha ho phela ka lipotoloho tse 20,000 ho 350 bar, sintering ha e hlahise. Ke phethahatso ea konteraka ea metallurgic.
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