Ha litsamaiso tsa haeteroliki li hlōleha ka tlas’a khatello, ha matlo a pompo a petsoha ka mor’a likhoeli tse 18—eseng lilemo tse 10—’me ha litšepe tsa winch li tšoara lerōle la merafo, sesosa sa motheo ke seoelo e leng moralo. Ke khanyetso ea ho apara. Eseng "ho lekana" ho apara khanyetso. Eseng "standard alloy" apara khanyetso. Mofuta o ts'oereng botsitso ho 220 MPa, o hanana le ho hlatsa ka seretse se chesang, 'me o pholoha ho palama baesekele ntle le microcracking. Ke ka lebaka leo lienjiniere ho pholletsa le Amerika Leboea, Jeremane, le Singapore li sa batleng feela *likarolo tse sa khathaleng*. Ba batla a feme ea likarolo tse manganga ka taeo e netefalitsoeng ea metallurgic - eseng feela bokhoni ba ho sebetsa.
Bokhoni ba lintho tse bonahalang ha se boikhethelo—ke ntlha ea pele ea ho hlahloba
Re bone merero e mengata haholo e emisoa sethaleng sa tlhahlobo ea lisebelisoa: molomo oa cobalt-nickel o hanoang ka lebaka la ho arohana ha carbon; pompo ea ntlo ea pompo ea AMS 5387 e hloleha ho etsa liteko tsa ho fafatsa letsoai ka lebaka la karabelo e sa tsitsang ea kalafo ea mocheso; polaka ea motsoako oa T800 e bontšang khoholeho ea mobu pele ho nako hobane microstructure ea as-cast e ne e se na mokhoa oa ho hasana oa carbide. Tsena ha se liphoso tsa tlhahiso. Ke likheo tsa bokhoni ba lintho tse bonahalang. Ho QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., li-alloys tse thehiloeng ho cobalt ha li "tšoaroe." Li busoa - ka ho fumana thepa e tala e netefalitsoeng, ho lateloa ha nalane ea mocheso e hokahaneng le barekisi, le netefatso ea boemo ba batch. Ntho e 'ngoe le e' ngoe ea AMS 5387 e qala ka tlhahlobo ea ho qhibiliha e kentsoeng khahlanong le ASTM A970. Karolo e 'ngoe le e' ngoe ea T800 e etsa 'mapa oa "microhardness" oa post-machining ho pholletsa le likarolo tse tharo. Sena ha se overkill. Ke kamoo o netefatsang botšepehi ba 48 HRC holim'a ntlha ea 12-mm-diameter cobalt alloy nozzle - ntle le ho tela boima ba mantlha.
Khokahano e otlolohileng e bolela ho se lahleheloe ke letho—e leng liphetoho tse laoloang feela
Barekisi ba bang ba fana ka lisebelisoa tsa kantle. Tse ling li sebetsa ka ntle ho machining. Ho phethela mehloli e seng mekae ea kantle. Karolo e 'ngoe le e' ngoe ea letsoho e tsoa mali ka nepo: ho sotheha ha mocheso pakeng tsa linaha tse entsoeng ka mochini le tse entsoeng ka mochini, tahlehelo ea boleng bo holimo nakong ea ho sila ha bobeli, ho se lumellane ha GD&T ho tloha ho lokisoa bocha. QINGDAO QIANGSENYUAN e sebetsa tlas'a marulelo a le mong-ho lahla lehlabathe, ho kenya lichelete, CNC e nang le li-axis tse ngata (ho kenyeletsoa 5-axis contouring ea li-volutes tsa pompo ea ka hare), phekolo ea mocheso, le ho qeta holimo joaloka HVOF kapa ho sila ka mokhoa o nepahetseng. Ha ntlo ea cylinder pompo ea piston e hloka ± 0.015 mm cylindricity holim'a 320-mm bore * le * 63 Ra holim'a ho qetela libakeng tse bohlokoa tsa ho tiisa, ketane eo ea mamello e lula e le ka hare. Ha ho morekisi oa kantle ea hlalosang "bokaholimo ba bohlokoa" ka tsela e fapaneng. Ha ho tieho ea thepa e sitisang phomolo ea khatello ea maikutlo. Sephetho? Karolo e fihlang e loketse tlhahlobo ea ts'ebetso-eseng ho sebetsa hape.
Domain focus e fana ka temohisiso ea boenjiniere - eseng feela litšoantšo
"Re etsa likarolo tse sa sebetseng" ha ho hlaka. "Re etsa li-valve tsa khatello ea li-hydraulic manifolds tse sebetsang sebakeng sa 350 bar, li-cylinder housings bakeng sa lipompo tsa seretse tse tharo tse sebetsanang le 40% ea lehlabathe ka bongata, le li-winch center shaft rollers bakeng sa likoloi tsa boenjiniere tse boima ba lithane tse 50 tse sebetsang lihora tse 22 / letsatsi ho -30 ° C ho ea + 60 ° C" li khona ho sebetsa. Sebopeho sena se bopa ntho e 'ngoe le e 'ngoe: leano la lithulusi (ho sila ka lijo tse phahameng khahlanong le ho qeta butle-butle bakeng sa lisebelisoa tsa cobalt), tlhahlobo ea tlhahlobo (CMM probing sequence optimized for thin-walled valve body), esita le ho paka (vibration-dampened crating for cast cast iron pompo). Bareki ha ba re romelle lifaele tsa CAD le tšepo. Ba re romella litlaleho tsa ho se atlehe, lipotoloho tsa mosebetsi, lintlha tsa k'hemistri ea mokelikeli - 'me re arabela ka likhothaletso tsa boemo ba lintho tse bonahalang, lifensetere tsa nako ea ho imolla khatello ea maikutlo, le mehala ea GD&T e bonts'ang kholo ea lefats'e - eseng ISO 2768 feela.
Ho tšepahala ho qala pele chip ea pele e fofa
Traceability ha se lipampiri. Ke ho tseba hore plug ea cobalt alloy e ka har'a valve ea taolo ea oli ea offshore e arolelana palo ea eona ea ho futhumatsa mocheso le setlankana sa liteko tse thata tse bolokiloeng ka lilemo tse 10. Ke Litlaleho tsa CMM tse hokahantsoeng le lisebelisoa tsa linomoro tsa serial, litekanyo tsa mahlo tse netefalitsoeng khahlano le litekanyo tse kholo tse lekantsoeng beke le beke, le tlhahlobo ea ho qetela ea pono e etsoang tlasa mabone a LED a 1000-lux ka magnification a 10x bakeng sa ho lemoha sekoli. Ha re "finyelle litekanyetso." Re li kentse: Litaolo tsa ts'ebetso tsa ISO 9001, netefatso ea 'mele ea li-valve e lumellanang le ASME B16.34, le litokomane tse tobileng tsa bareki tsa PPAP - ho kenyeletsoa litifikeiti tsa thepa, litlaleho tsa NDT, le lirekoto tsa tlhahlobo tse sebetsang. Ha linako tsa ho tsamaisa li le bohlokoa - joalo ka ha li etsa bakeng sa likopano tsa pompo ea retrofit kapa li-winch tsa maemo a tšohanyetso - moralo o tsitsitseng oa ho phalla ha mosebetsi le kemiso e se nang buffer e boloka li-prototype le litaelo tsa molumo o mahareng li ntse li le teng. Ha ho litefiso tse potlakileng. Ha ho "tlas'a bokhoni." Matsatsi a sa tsoa etsoa, a kopane.
Nako ea ntlafatso ea indasteri ha e hlōloe ka theko e potlakileng. E sirelelitsoe ka likarolo tse sa onaleng pele ho nako-hobane khanyetso ea bona ea ho apara e ne e entsoe, e sa nahane. Seo se hloka a feme ea likarolo tse manganga e hahiloe holim'a matla a metallurgical, taolo e emeng, temohisiso e khethehileng ea domain, le ho latelloa ho sa tsitsang. Haeba valve ea hau e latelang ea khatello, ntlo ea pompo, kapa shaft ea winch e hloka ho phela ho feta tekano - eseng feela ho kopana le eona - qala moo ho hanyetsanang le ho roala ho qalang: khetho ea thepa, ts'ebetso ea ts'ebetso, le ts'ebetso e ngotsoeng. Seo ha se tšepiso. Ke kamoo mosebetsi o etsoang kateng.
