Xa ii-OEMs zeemoto zidinga iindawo zokuphosa utyalo-mali ezingayi kuqhekeka phantsi kwe-300 bar, aziyi kuguga emva kwemijikelo ye-10,000, kwaye zibambe ukunyamezela kwe-± 0.02 mm kwizindlu ezinodonga olucekethekileyo lwe-hydraulic-azibizi nje nayiphi na. umzi-mveliso wotyalo-mali lweemoto. Babiza iivenkile ezinoqeqesho lwesinyithi, hayi nje ubuchule bokwenza umngundo. Sibone iiprojekthi ezininzi zisilela-hayi kuyilo olubi, kodwa kwindlela yokuziphatha engahambelaniyo, ulwakhiwo olungahambelaniyo lweziinkozo, okanye ukukhukuliseka okuphakathi kokuphosa kunye noomatshini bokugqibela. Yiyo loo nto izinto ezichanekileyo-ezibalulekileyo ezifana nezindlu zepiston pump cylinder okanye imizimba yevalve yoxinzelelo ifuna iqabane eliphatha i-cobalt-nickel alloys njengolwimi olwaziwayo-hayi umfuniselo welebhu.
Kutheni iMaterial Mastery ibaluleke ngaphezu koBalo lokungunda
Uninzi lwabaseki baphosa intsimbi okanye intsimbi yekhabhoni ngokuthembekileyo. Bambalwa abaphatha i-AMS 5387 cobalt alloy okanye i-T800-grade superalloys ngaphandle kwe-microcracking, i-porosity ye-shrink, okanye i-decarburization kumphezulu. Siye saphonononga ukungeniswa kwababoneleli nge-40 kwindibano yempompo yamanzi olwandle enoxinzelelo oluphezulu-zithathu kuphela eziphumelele ukuhlolwa kwenqaku lokuqala. Emibini ayiphumelelanga kwi-intergranular corrosion resistance; enye ayiphumelelanga kuthotyelo lwe-GD&T kwindawo yojongano lwesitulo sevalvu. Ophumeleleyo? Ivenkile eqinisekisa ubushushu bonke bezinto eziluhlaza ngokuchasene nemigangatho yesayizi yengqolowa ye-ASTM E112 *phambi* kokudalwa kwepateni ye-wax-kwaye ijonga umlinganiselo wokwandiswa kwe-thermal phakathi kwezigaba zokuphosa kunye ne-machining. Elo nqanaba lolawulo lihlula iiprototypes ezisebenzayo kwiindawo ezilungele imveliso.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yakha olu qeqesho kwinkqubo yayo engundoqo yokuhamba. Indawo yayo ehambelana ne-ISO ayiqhubeki nje ukuphosa utyalo-mali-iyangqamanisa ukubunjwa kwemodeli ye-shrinkage kunye nembuyekezo yesixhobo se-CNC. Xa ucacisa i-12 mm yodonga lobunzima kwisiseko sempompo yensimbi engenasici, iinjineli zabo azicingi ukucutha komgca. Basebenzisa idatha yobungqina obuvela kubushushu obudlulileyo be-SS316L ukulungelelanisa ubukhulu beqokobhe leceramic kunye nokugalela ubushushu-ke indawo yakho yokugqibela ibetha imilinganiselo yesiqhelo *ngaphandle kokusila iileya ezinzima ezilukhuni.
Ukudityaniswa okuthe nkqo akusiyo i-Buzzword-Luhlahlo-lwabiwo mali lwakho lokunyamezela
Ukukhutshwa kwe-outsourcing, ukusetyenzwa, kunye nokugqitywa kubathengisi abathathu kongeza impazamo eyongezelekayo: ± 0.05 mm ukusuka kwi-Foundry, ± 0.03 mm ukusuka kumachinist, ± 0.02 mm ukusuka kumgca wokudlula. Yiyo ± 0.10 mm phambi kokuba ucinge ngokuphazamiseka kwe-thermal ngexesha lonyango lobushushu. Idityaniswe ngokuthe nkqo umzi-mveliso wotyalo-mali lweemoto kuphelisa ezo mpazamo. I-QINGDAO QIANGSENYUAN iphatha zontathu ezindlwini-kunye nokuqinisekiswa kweCMM * phakathi * kwinqanaba ngalinye, kungekhona nje ekuhlolweni kokugqibela.
- Ukulandeleka kwemathiriyeli ekrwada ukuya kwinani lobushushu kunye nengxelo yovavanyo lokusila
- Kwinkqubo yokulinganisa i-optical bores ebalulekileyo kunye neendawo zokutywina
- Uvavanyo lokugqibela olusebenzayo-ukuhlolwa kokubola koxinzelelo, ukuqinisekiswa kwe-torque-to-yield, imephu yoburhabaxa bomphezulu ngokwe-ISO 4287
Oku akuyothiyori. Kwimoto yobunjineli ye-winch centre shaft roller esebenza ku--40 ° C ukuya +120 ° C, banikezela nge-98.7% isivuno sokupasa kuqala kwiiyunithi ze-1,200-kuba iqela elifanayo elathulula i-T800 cobalt-based casting liphinde lacwangcisa i-5-axis mill eyagqiba iprofayili ye-spline hard-hard-gradients-gradients.
Ukuthembeka kwehlabathi lokwenyani kuQala phambi kokugalela kokuQala
“Ukuhanjiswa ngexesha” akuthethi nto ukuba iprototype yakho ifika emva kweeveki ezimbini *kwaye* ifuna uhlengahlengiso oluphindwe kathathu. Okubalulekileyo kukuqikelelwa: ingxelo ecacileyo yokwenziwa kwemveliso kwiiyure ezingama-72 zokungeniswa komzobo, utoliko lwe-GD&T olubonisa iingxabano ezinokuthi zibekho kwidatum *ngaphambi kokuba* kuqaliswe isixhobo, kunye nokucwangciswa kwemveliso okubalelwa kwiireyithi zokupholisa zealloyi ezikhethekileyo-kungekhona nje iintsuku zekhalenda.
Abathengi baseMntla Melika naseYurophu bahlala becaphula umjikelo wophononongo lobunjineli be-QINGDAO QIANGSENYUAN njengesigqibo. Enye inkqubo ye-hydraulic yaseJamani i-OEM yanciphisa ixesha-ukuya-inxalenye yokuqala-yokusebenza-inxalenye ye-38% emva kokutshintsha-kuba iqela labo libonise umba we-angle eyidrafti kwi-cobalt alloy nozzle eyayiza kubangela ukuphuka kweqokobhe ngexesha lokukhupha. Akukho ngqikelelo. Hayi, "siza kuqonda." Isikhokelo nje esekwe kwifiziksi emiliselwe kwiminyaka eyi-12+ yamava okuphoswa kwealloyi ephezulu.
Ukukhetha iFactory Yakho elandelayo yokuTyalo-mali kwiMoto
Buza le mibuzo mithathu phambi kokuba utyikitye i-NDA:
- Ngaba unokwabelana ngephakheji ye-PPAP yamva nje yecandelo le-AMS 5387-kubandakanya ii-certs zezinto, iingxelo ze-CMM, kunye nezigodo zokuphatha ukushisa?
- Uwubuyekeza njani umahluko wokucutheka phakathi kokusalwa kunye noomatshini bokugqibela kwiindawo ezibhityileyo ezinodonga olungenasisihla?
- Ithini i-avareji yexesha lakho lokukhokelela kwi-oda eliphakathi (i-500-2,000 iipcs) zentsimbi eyinkimbinkimbi yokutyalomali-ngokulandela umkhondo ogcweleyo kunye nesiqinisekiso sokugqiba umgangatho?
Ukuba impendulo ayicacanga, igeneric, okanye icaphula "umsebenzi oqhelekileyo weshishini," qhubeka ujonge. Izinto ezichanekileyo zeemoto azinyamezeli ukungacaci. Bafuna amaqabane athetha i-metallurgy ngokutyibilikayo, banyanzelise uqeqesho lwenkqubo ngokungayekiyo, kwaye baphathe ukupakisha kwakho ukunyamezela njengodumo lwabo.
Ukwenzela ii-OEMs zokwakha isizukulwana esilandelayo se-hydraulic system, iimpompo zoxinzelelo oluphezulu, okanye amacandelo e-powertrain yesithuthi esingekho endleleni, ilungelo umzi-mveliso wotyalo-mali lweemoto ayilona xabiso liphantsi-okanye inkulu. Yiyo apho lonke ubushushu be-cobalt alloy liphethe ibali, ingxelo nganye ye-CMM ithetha inyaniso, kwaye yonke inxalenye ethunyelweyo ifika ilungele indibano yokugqibela-kungekhona ukuphinda isebenze.
