Xa iinjineli zicacisa iinxalenye zentsimbi eziphosiweyo ze-hydraulic manifolds, izindlu zempompo, okanye iinkqubo ze-winch drive, azikho nje izinto zokuodola-zibophelele ekunyanisekeni koxinzelelo, ukuxhathisa ukukhathala, kunye nokuphindaphinda okulinganayo phantsi koxinzelelo lwehlabathi lokwenyani. Iqela elinye le-porosity kumzimba wevalve ye-300-bar inokubangela ukusilela kwintsimi. Ukutenxa nge-0.015 mm kumkhono wepiston we-cobalt-alloy kunokukhawulezisa ukunxiba ngama-400%. Yiyo loo nto ukukhangela kwinyani amacandelo entsimbi mveliso-hayi nje isiseko okanye ivenkile yemisebenzi-ayinangxoxo malunga nezicelo ezibalulekileyo zobuthunywa.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. isebenza enye indawo enjalo e-Qingdao: i-ISO-ithobela, idityaniswe ngokuthe nkqo, kwaye yakhiwe malunga noqeqesho lwe-metallurgical-hayi umthamo. Siye sabona abathengi betshintshela ababoneleli emva kweebhetshi ezintathu ezilandelelanayo ze-AMS 5387 cobalt ingxubevange yeendawo zempompo ezingaphumelelanga kuvavanyo lwesitshizi setyuwa. Unobangela weengcambu? Ulandelelwano lonyango lobushushu olungahambelaniyo kunye nezatifiketi zemathiriyeli ekrwada ezingangqiniswanga. E-QIANGSENYUAN, yonke i-ingot ye-alloy ye-T800 ifika kunye neengxelo ezipheleleyo zovavanyo lwe-mill. Konke ukuphosa kwesanti kujongwa ngeradiographic phambi komatshini. Yonke ivalve yoxinzelelo egqityiweyo ifumana i-hydrostatic proof-tested to 1.5× rated working pressure-kwaye idatha ilandeleka kwilotho yenombolo, i-ID yomqhubi, kunye ne-CMM yokuhlola i-timestamp.
Yintoni eyahlula oku amacandelo entsimbi mveliso ukusuka kubenzi bentsimbi yenjongo eqhelekileyo kukugxilwa kwayo okumxinwa kokusebenza: amacandelo asebenzayo emizi-mveliso ekufuneka asinde ekulayishweni komjikelo ophezulu, ukukhwela ibhayisekile ngokushushu, kunye nemithombo yeendaba ndlongo. Hayi izibiyeli zokuhombisa. Ayiyiyo iprototype-kuphela ibaleka. Hayi iiflange zempahla. Ipotfoliyo yabo igxile kwiindidi ezine eziqinisekisiweyo-i-CNC-machined parts, i-cobalt-nickel alloy components, i-iron castings, kunye ne-steel / steel stainless castings-kodwa kuphela apho i-geometry, izinto eziphathekayo kunye nomsebenzi ziwela phantsi kokuhlolwa kobunjineli. Umzekelo, izindlu zabo zepiston pump cylinder aziphoswanga kwaye zikruqukile. Batyalo-mali-baphoswe kwi-net-shape tolerances ye-± 0.15 mm, emva koko igqitywe kwi-5-axis CNCs kunye ne-in-process imbuyekezo ye-thermal. Isiphumo? Ukukhutshwa ngaphantsi kwe-0.008 mm kwi-3,000 RPM-kuqinisekisiwe kwiindawo zemveliso ezingama-27 ze-OEM yaseYurophu ebonelela ngeerigi zokugrumba kude nonxweme.
Abanye banokuxoxa ukuba ukuphosa kunye nokuchaneka komatshini kufuneka kukhutshelwe ngaphandle ngokwahlukeneyo kulawulo lweendleko. Kodwa siye salandelela iiprojekthi ezili-12 apho loo ndlela yongeza iintsuku ezili-11 ukuya kwezi-19 zokukhokela ixesha kwaye sazisa iindawo ezintathu zomgangatho owahlukileyo-nganye inomngcipheko wokunganxibelelani kakuhle kwi-callouts ye-GD&T okanye iimfuno zokugqiba umphezulu. Ukuhlanganiswa okuthe nkqo kweQIANGSENYUAN kuphelisa ezo zithuba. Ukuphosa, unyango lobushushu, i-CNC, kunye nokugqitywa kwenzeka phantsi kophahla olunye, kunye nogcino-lwazi lwezixhobo ekwabelwana ngazo, izicwangciso zenkqubo ezilungelelanisiweyo, kunye neeprothokholi ze-QA ezidityanisiweyo. Xa umthengi engenise umzobo we-onboard winch centre shaft roller enefilts ze-asymmetric kunye nokuphazamiseka kwe-hard-chrome plating zones, iqela liqhube uhlalutyo lwe-manufacturability *phambi* kokucaphula-iflegi enokubakho ukuphazamiseka ngexesha lokucima kunye nokuphakamisa uyilo oluguquliweyo olungundoqo. Loo ngxelo igcine iiveki ezimbini zokusebenza kwakhona kunye ne-8,400 yeedola kwi-scrap.
Oku ayingobuchule bethiyori. Kukuphunyezwa okuqinisekisiweyo kwintsimi. Imilomo yabo ye-cobalt alloy isebenza ngokuqhubekayo kwi-450 ° C kwiindawo zegesi ezimuncu. Iziseko zabo zempompo yensimbi engenasici zibamba ulungelelwaniso ngaphakathi kwe-0.02 mm ngaphezu kweminyaka eyi-15 yokuvezwa kokungcangcazela. Iivalve zabo zoxinzelelo zidibana ne-API 6D kunye ne-ISO 5208 ukuvuza kwemigangatho yeKlasi A-kungekhona nje ngaphandle, kodwa njengesiseko. Abathengi behlabathi jikelele kuMntla Melika, eJamani, naseSingapore baxhomekeke kubo kuba iifestile zokuhanjiswa zibambe (i-98.3% yezinga lexesha le-odolo yevolumu ephakathi), imibuzo yobugcisa iphendulwa phantsi kweeyure ze-4 zeshishini, kunye nokuphononongwa kobunjineli kubandakanya iindlela ezinokusetyenziswa-hayi nje "ewe" okanye "hayi." Ukujonga phambili, umbhobho wabo we-R&D ujolise ukuhamba komsebenzi we-hybrid casting-machining for kufuphi-net-shape impellers superalloy, ejonge ukunciphisa ubunzima nge-22% ngelixa igcina ukuthotyelwa kweCandelo VIII le-ASME. Iinjineli ezilinganisa ukuthembeka ngexesha-hayi nje izatifikethi-ilungelo amacandelo entsimbi mveliso ayingomthengisi. Lulwandiso oludityanisiweyo lweqela lakho loyilo.
