Xa ukhangela ubuthunywa besinyithi obubalulekileyo kwiinkqubo ze-hydraulic, izixhobo ze-oyile kunye negesi, okanye iindibano zempompo zoxinzelelo oluphezulu, iinjineli kunye nabaphathi bokuthenga abafuni nje China metal casting umenzi mveliso - badinga enye ephatha uzinzo lwe-dimensional, imfezeko ye-microstructure, kunye nokulandeleka kwezinto eziphathekayo njengezinto ezingenakuxoxisana. Sibone iiprojekthi ezininzi zilibazisekile ngenxa yokungahambelani kweebhetshi ze-cobalt ze-AMS 5387, izindlu zesilinda ezigqwethekileyo emva kokunyangwa kobushushu, okanye ukutolika ngendlela engeyiyo kwe-GD&T efumaneka kuphela ngexesha lendibano yokugqibela. Yingakho ukuthembeka akusilo ibango lokuthengisa apha - lakhiwe kwisigaba ngasinye: ukusuka kwisiqinisekiso sezinto eziluhlaza ukuya kuhlolo lokugqibela oluqinisekisiweyo lweCMM.
Ubuchwephesha be-Alloy enzulu onokuthi uyiqinisekise - hayi nje ukuthembisa
Uninzi lwabaseki baphatha intsimbi engwevu esemgangathweni okanye intsimbi engenastainless castings. Bambalwa abanobuchule bokuhamba nge-metallurgical tightrope efunekayo kwi-T800 cobalt-based components okanye ii-AMS 5387 pump parts. E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., oku akusiyo isakhono se-niche - yinto yemihla ngemihla. Iqela labo lenze ngaphezulu kwe-17,000 ye-cobalt-nickel alloy nozzles kunye neeplagi ukusukela ngo-2021, nganye ifuna ulawulo oluchanekileyo lokuhanjiswa kwe-carbide kunye nesisombululo se-post-cast annealing. Bafumana kuphela i-ISO-certified T800 ingots ezineengxelo ezipheleleyo zovavanyo lokusila, emva koko baqinisekise ubulukhuni, ubungakanani benkozo, kunye nokuxhathisa umhlwa phakathi kwegranular endlwini phambi kokuba kuqale ukwenziwa komatshini. Ipompo enye yaseMntla Melika i-OEM ibike ukuncipha kwe-42% ekungaphumeleli kwentsimi emva kokutshintsha ukusuka kumthengisi we-generic ukuya kwi-QIANGSENYUAN ye-AMS 5387 yezindlu zepiston yepompo ye-cylinder - kungekhona ngenxa yokuba uyilo lutshintshile, kodwa ngenxa yokuba i-microstructure idibene ne-ASTM A957 yodidi lwe-2 yokunyamezela rhoqo.
Ukudityaniswa okuthe nkqo okuphelisa iGaps yeHandoff
Iivenkile ezithengisayo zinika izixhobo kwiivenkile zoomatshini. Iivenkile zoomatshini zibathumela koomatshini bokufudumala. Abacoci bobushushu bathunyelwa kwiipleyiti. Utshintshiselwano ngalunye lubeka emngciphekweni unxibelelwano olungafanelekanga, ukukhukuliseka kobukhulu, okanye ukulandeleka okulahlekileyo. I-QIANGSENYUAN isebenza zontathu phantsi kophahla olulodwa oluthobelayo lwe-ISO: utyalo-mali kunye nokuphosa isanti, i-multi-axis CNC machining (kubandakanya i-5-axis contouring yemizimba yevalve enzima), kunye nokulawulwa kobushushu bomoya. Xa umxhasi waseYurophu efuna iivalvu zoxinzelelo ezine-± 0.015 mm zokunyamezelana kwisikhundla kumazibuko asibhozo anemisonto, iqela laqhuba ukulinganisa kuqala, lilungelelanise isango ukuze linciphise uxinzelelo olushiyekileyo, emva koko libambe isixhobo esifanayo ngokurhangqa, ukugqiba ngesiqingatha, kunye nokusila okokugqibela. Akukho ukulungiswa kwakhona. Akukho kulungelelaniswa kwakhona kwenkqubo. Isiphumo? Ukwamkelwa kwenqaku lokuqala kwiprototype yesithathu - hayi eyeshumi elinesibini.
Ulawulo loMgangatho Olwakhelwe kukuhamba komsebenzi-akubotshwanga emva
"Siyayihlola" ivakala iqinisekisa. "Siqinisekisa izinto ezingenayo ngokuchasene ne-EN 10204 3.1 izatifikethi *phambi* kokunyibilika" sitshintsha amaxesha amisiweyo. Iprothokholi yomgangatho we-QIANGSENYUAN iqala kwindawo yokufumana idokhi: yonke indawo yobushushu ifumana uhlalutyo lwembonakalo kunye novavanyo lokuqina. Ngexesha lomatshini, abaqhubi basebenzisa abathelekisi bamehlo kwiiprofayili ezibalulekileyo kunye nee-CMM ze-Zeiss zokuthotyelwa kwe-GD&T - hayi nje ukudlula / ukutshekishwa kokusilela, kodwa imephu yexesha lokwenyani lokutenxa lubuyiselwa kwiinjineli zenkqubo. Ukuhlolwa kokugqibela kubandakanya uvavanyo loxinzelelo olusebenzayo (ukuya kwi-450 bar) kunye nokuhlolwa kwedayi nge-ASTM E165. Inxalenye nganye ihambisa idossier yedijithali yokulandeleka: inombolo yokunyibilika, ilogi yomjikelo wonyango lobushushu, i-CMM yengxelo ye-snapshots, kunye nokugqiba amaxabiso eRa. Kwizicelo ezikufutshane ne-aerospace, oko kuthetha ukuba akukho zicelo zokuphinda ziphinde zisebenze kuzo zonke iindawo ezingama-38 zemveliso ezilandelelanayo.
Ubuhlakani obunokwenyani-Hayi nje ukuzalisekiswa koMyalelo
Abanye ababoneleli bathi "siyaluxhasa uyilo lwakho." Abanye bakubonisa ngqo apho i-engile yedrafti ye-0.5° iya kubangela ukutshisa kwesanti kwi-300 mm ubude bentsimbi yokugalela - kwaye bacebise enye indlela ye-1.2° eyongeza i-zero yeendleko kodwa yehlise umngcipheko wobomi bokungunda ngama-60%. Uphononongo lobunjineli be-QIANGSENYUAN alugcini masango; yintsebenziswano yokususa umngcipheko. Abaphathi beprojekthi yabo imiba yokwenza iflegi kwiiyure ezingama-48 - hayi iiveki - besebenzisa iimarkups zePDF ezichaziweyo kunye ne-FEA elula yokubona uxinzelelo lobushushu. Amaxesha okukhokela ahlala azinzile ngenxa yokuba ukuhamba komsebenzi wabo okuncinci kulandelela i-WIP ngamaxesha athile, hayi izishwankathelo zeveki. Iiodolo zomthamo ophakathi (50–500 pcs/yr) zifumana ukucwangciswa kweeseli ezizinikeleyo, hayi ukubeka ngasemva imitsi emikhulu. Kwaye xa umsasazi we-Southeast Asia efuna i-shaft rollers ye-winch ye-winch engxamisekileyo emva komonakalo we-typhoon, i-QIANGSENYUAN yabuyisela umthamo wesithando somlilo, i-NDT yakhawuleza, kunye nokuthunyelwa kwempahla yomoya phakathi kweentsuku ze-11 zokusebenza - akukho ntlawulo yokukhawuleza.
Ukuba iprojekthi yakho elandelayo ifuna i-castings ebambe inyaniso phantsi kwe-300 ° C yenkonzo yokushisa, ukusinda ukuhamba kwe-slurry e-abrasive, okanye ugcine ingqibelelo yokutywina kwi-bar ye-400, qala ngomthengisi ogama lakhe "linokuthenjwa" lihambelana neyakho: i-metallurgy ephindaphindiweyo, ukuhlolwa kwe-zero-compromise, kunye nencoko yobunjineli eqala ngaphambi kokuba i-PO isayinwe. Kumaqela e-OEM ukwakha iinkqubo ze-hydraulic, iindibano zempompo, okanye iinqununu zezithuthi zobunjineli, ukuba ukuchaneka kuqale kwi-Foundry - kwaye iphela kuphela xa inxalenye izibonakalisa kwintsimi.
