Xa iinjineli zichaza Amalungu e-Icoloy, abagcini nje ngokukhetha izinto eziphathekayo-bazibophelele ekuzinzeni kwe-dimensional phantsi kwebhayisikili ye-thermal, ukunyanzeliswa kwe-corrosion kwiindawo ezityebileyo ze-chloride, kunye nokunyaniseka komatshini kwi-700 ° C. Oko kuzibophelela kubambe kuphela ukuba i-incoloy inxalenye yomzi-mveliso ihambisa kwi-metallurgical consistency, ukuthotyelwa kwe-GD&T, kunye nolawulo lwenkqubo-hayi nje kube kanye, kodwa kuyo yonke indawo. Siye sabona iiprojekthi ezininzi zilibazisekile ngamalungu aphumelele uvavanyo olubonakalayo kodwa aluphumelelanga uvavanyo loxinzelelo kwi-12,000 psi ngenxa ye-micro-porosity kwindawo yokunyuka kokuphosa okanye amaxesha angaguqukiyo onyango lobushushu. Ukuthembeka kwehlabathi lokwenyani kuqala kwakudala ngaphambi kokuba i-chip yokuqala ibhabha.
Kutheni Ubuchwephesha bezinto Zodwa Abanelanga
Ukucubungula i-Incoloy alloys-ingakumbi amabakala afana ne-800HT, 825, kunye ne-925-ifuna ngaphezu kokufikelela kwesithando somlilo kunye noomatshini be-CNC. Ifuna ukuqonda indlela i-cobalt-nickel-iron-chromium chemistry iphendula ngayo kwii-gradients zokushisa ngexesha lokuqina, indlela amazinga okusebenza nzima achaphazela ngayo ubomi besixhobo kwi-multi-axis milling, kwaye kutheni i-AMS 5387 i-cobalt alloy pump housings idinga ukulandelelana kwe-stress-relief annealing * phambi * komatshini wokugqibela-kungekhona emva. E-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., siphatha ibakala ngalinye le-Incoloy njengenkqubo eyahlukileyo: Umxholo we-T800 ophezulu we-tungsten ufuna amazinga okutya acothayo kunye nokuhanjiswa kwe-cryogenic yokupholisa; I-Incoloy 825's titanium stabilization yenza kube lula kwi-intergranular oxidation ukuba unyango lwe-post-weld heat ludlula i-1,050 ° C ngaphezu kwemizuzu eyi-15. Ezi ayizizo iinkxalabo zethiyori. Bangumahluko phakathi kwepiston pump cylinder yezindlu ezisinda kwiinyanga ezili-18 kwiinkqubo zehydraulic ezikude nonxweme-okanye ezivuzayo kwinyanga yesithandathu.
Udibaniso oluthe nkqo olulawula iinguqu ezibalulekileyo
Uninzi lwababoneleli abakhuphela ngaphandle, ukwenza oomatshini, okanye ukugqiba. Oko kuqhekeka kudala iindawo ezingaboniyo: isiseko asiyazi i-callouts yokugqibela ye-GD & T; i-machinist ayikwazi ukulungelelanisa uxinzelelo olushiyekileyo olushiywe ngumbumba wesanti; i-coater ifumana iindawo ezinobulukhuni obungangqiniswanga. I-QINGDAO QIANGSENYUAN isebenza zontathu iinkqubo phantsi kophahla olulodwa oluthobelayo lwe-ISO-utyalo-mali lokugalela imilomo eludongeni olubhityileyo, ukugalela isanti kwiziseko ezinkulu zempompo, i-CNC ye-axis emihlanu yemizimba yevalvu entsonkothileyo, kunye nokulawulwa kobushushu bomoya emoyeni obudityaniswe kukuhamba komsebenzi. Xa umthengi ecela iplagi ye-AMS 5387 cobalt alloy ene-± 0.005 mm yokunyamezela indawo kumazibuko anemisonto esibhozo, iqela lethu liphonononga ii-angles zedrafti zephethini yokuphosa *kunye* nesixhobo sokulinganisa somatshini-kungekhona emva kokuba iprototype yokuqala isilele ukuqinisekiswa kweCMM. Siyinqumle i-rework nge-62% kumacandelo angekho mgangathweni we-Incoloy ngokulungelelanisa izibonelelo zokucutheka kunye nokususwa kokugqibela komatshini kwiwele ledijithali elifanayo.
UQinisekiso Lomgangatho Olandelela Izinto Ezibalulekileyo-Ayiyiyo Nje Ekulula Ukuyilinganisa
“Izinto eziqinisekisiweyo” zithetha kancinci ukuba ukulandeleka kuyeka kwingxelo yovavanyo lokusila. Kwethu i-incoloy inxalenye yomzi-mveliso, inani ngalinye lobushushu lilogiwe ngokuchasene nezatifikethi zemathiriyeli ekrwada, amanani okuphosa amaqashiso, iilogi zomjikelo wonyango lobushushu, kunye neengxelo zokugqibela zokuhlolwa kweCMM. Kwiivalve zoxinzelelo ezilinganiswe kwi-ASME B16.34 Iklasi ye-900, senza i-100% yovavanyo lwe-ultrasonic kumacandelo abalulekileyo-kungekhona nje iibhetshi zeesampuli-kwaye sigcine iirekhodi ezipheleleyo zedijithali iminyaka eyi-15. Kodwa siqhubela phambili: xa i-winch centre shaft roller ibonise ukunxitywa kwangaphambi kwexesha kuvavanyo lwentsimi, siye sayilandela emva kokungahambelani kokuhamba okuziinkozo kuqhelaniso kwi-forging preform-hayi ukutenxa kwikhemistri. Ngoku, yonke i-Incoloy forging ifumana i-macro-etch yokuqinisekiswa kwendlela yokutya okuziinkozo ngokunxulumene neendlela zokulayisha. Oku asikobunjineli obugqithisileyo. Ithintela ukusilela okuphindayo.
Ukusuka kuMzobo woPhononongo ukuya kuHambiso-Akukho Handoffs, akukho Guesswork
Abathengi basithumelela imizobo enamanqaku antsokothileyo afana “nesiphelo esigudileyo” okanye “njengomzobo ngaphandle kokuba kuchaziwe.” Endaweni yokucaphula ngokungaboniyo, siqhuba uhlalutyo lokwenziwa kwezinto: ukufaka iflegi yeimbambo ezicekethekileyo eziya kuthi zigqwethe ngexesha lokufakwa kwesisombululo, sicebisa enye iradiya ukunqanda iinyembezi ezishushu kwizindlu ezisantiweyo, okanye sicebise iindlela zokwenziwa komatshini ezicutha ixesha lokukhokela ngama-30% ngaphandle kokuncama ubomi bokudinwa. Abaphathi beeprojekthi zethu bathetha kakuhle nge-GD&T—babona iingxabano kwisakhelo sereferensi yedatha ngaphambi kokuba isixhobo sokuqala siyalwe. Kubathengi be-oilfield yaseMntla Melika, siqinisekisa ukuthotyelwa kwe-ASME yeCandelo VIII kwiimpawu eziqulethe uxinzelelo; kwii-OEMs zemoto yobunjineli yaseYurophu, silungelelanisa uburhabaxa bomphezulu kunye ne-EN 1503-2 iprothokholi yokuvavanya umhlwa. Izibophelelo zonikezelo zibambekile ngenxa yokuba ucwangciso luqala ngesinyithi—hayi ulungiselelo.
Ukuba isicelo sakho sifuna izinto ze-Incoloy ezisindayo kuxinzelelo oluphezulu, ubushushu obuphezulu, imijikelo ephezulu ye-corrosion-ngaphandle kokuthomalalisa ukuphindaphindwa komgangatho okanye ingqibelelo ye-microstructural-udinga i-incoloy inxalenye yomzi-mveliso leyo iphatha inzululwazi yezinto eziphathekayo njengesiseko, kungekhona umbhalo osemazantsi. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yakha loo ngqiniseko kwinyathelo ngalinye lenkqubo-ukusuka ekufumaneni impahla ekrwada eqinisekisiweyo ukuya kuvavanyo lokugqibela lokusebenza. Ngexesha elizayo into ebalulekileyo isilela kwinkonzo, ungabuzi nje ukuba "yintoni eyaphukileyo?" kodwa "lonakele phi ulawulo lwenkqubo?" Kulapho ukuchaneka kwangempela kuqala khona.
