Ukukhetha okulungileyo powder metallurgy iintlobo factory ayithethi malunga nokujonga iibhokisi-imalunga nenkqubo yokumatanisa isakhono somsebenzi wenxalenye. Sibonile iinjineli zicacisa i-MIM yegiya ephezulu yevolumu kuphela ukufumanisa ukuba ubomi bayo bokudinwa buba bufutshane phantsi komthwalo we-hydraulic cyclic. Abanye ba-odola amatyholo axinzelelweyo kunye ne-sintered abalindele ukulawulwa kwe-porosity-grade-baze bajongane ne-galling ngaphambi kwexesha kwizindlu zempompo ezifakwe ioyile. Ezi ayizizo iintsilelo zethiyori. Zizikhewu ezibangela ingcambu phakathi kokuziphatha kwezinto, inkqubo yefiziksi, kunye neemeko zenkonzo yehlabathi yokwenyani.
Iintlobo ezine zeMetallurgy yePowder-kwaye apho nganye ihanjiswa khona (okanye ayihambi)
I-metallurgy yomgubo ayiyondlela enye. Zine iifilosofi zokuvelisa ezahlukeneyo-nganye inemida engenakuxoxisana.
- I-Conventional Press-and-Sinter (P&S): Okona kulungileyo kumalungu alula, anomthamo ophezulu njengeehlahla eziphothiweyo okanye ii-bracket mounts. Uxinaniso alufane lube ngaphezu kwe-85% yethiyori. Silinganise amandla okuqina angama-30% xa kuthelekiswa nokwenziwa kwama-316 ngaphandle kwebala kwijometri efanayo-ibaluleke kakhulu xa indlu yakho yempompo yepiston ibona i-350 bar pulsations.
- Ukubunjwa kwesitofu sesinyithi (MIM): Ucombulula ukuntsonkotha—kodwa ngeendleko. Ubukhulu bodonga kufuneka buhlale phakathi kwe-1.5-6 mm. Thinner? Warping. Zijiyile? Ii-cores ze-sintering ezingaphelelanga. Sakhe saphinda salungisa uyilo lombhobho we-AMS 5387 ukusuka kwi-MIM ukuya kutyalo-mali emva kokuba i-micro-CT scans iveze i-shrinkage voids yangaphakathi kufutshane nomphetho we-orifice.
- I-Hot Isostatic Pressing (HIP): Indlela yodwa yoxinaniso olupheleleyo kwi-cobalt-nickel alloys. Kodwa i-HIP yodwa ayiqinisekisi ukusebenza. Udinga amazinga okupholisa alawulwayo ukuze ulondoloze ukusasazwa kwe-carbide kwizinto ezikwibakala le-T800-okanye umngcipheko wokuqhekeka kwe-brittle ngexesha lokulayisha ngaphezulu kwe-winch shaft.
- Uveliso oloNgezelelweyo (Binder Jetting & DMLS): Ijetting yeBinder igqwesile kulwakhiwo olukhulu, olunoxinzelelo oluphantsi. I-DMLS iphethe izinto ezintle-kodwa uxinzelelo olushiyekileyo lufuna ukupheliswa koxinzelelo kwangoko phambi komatshini wokugqibela. Yitsibe, kwaye isihlalo sakho sevalve yoxinzelelo siyagqwesa ngexesha lokujika.
Ukhetho olungalunganga luchitha ixesha, imali kunye nokuthembela. Olungileyo uqala ngokubuza: "Yintoni eyoyisakala kuqala-ijometri, amandla, ukuxhathisa, okanye ukubola?" Hayi "Yeyiphi inkqubo evakala iphambili?"
Kutheni uHlanganiso oluthe nkqo lubetha “Eyona nto igqwesileyo kwiKlasi” yokuSebenzisa ngaphandle
Abanye abathengi bahlulahlula umsebenzi kubathengisi abathathu: umthengisi womgubo → ivenkile ye-sintering → indlu ye-CNC. Lo mzekelo uwela phantsi kweenyani ezimbini.
Okokuqala, ukulandeleka kwezinto eziphathekayo kuyanyamalala. Xa iplagi ye-AMS 5387 ingaphumeleli kuvavanyo lwesitshizi setyuwa, udinga idatha epheleleyo yokugcinwa kwekhonkco-kungekhona nje isatifikethi sokusila. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. imithombo eqinisekisiweyo ye powders eluhlaza, ifaka yonke ibhetshi yobushushu, kwaye idibanisa icandelo ngalinye kwiprofayili yayo ye-sintering, umjikelo we-HIP, kunye nengxelo yokugqibela ye-CMM.
Okwesibini, i-interface ilahleko edibeneyo. Indawo ecoliweyo eyenziwe ngomatshini ngaphandle kokwazi ubulukhuni bayo obufana ne-sintered iya kuthetha okanye isitshise isixhobo. Siqhuba inkqubo yokuhlola i-Rockwell ngaphambi kokuseta i-CNC-ke abaqhubi bethu bahlengahlengise amaxabiso esondlo ngokusekwe kwimpendulo yokwenyani yemathiriyeli, hayi iitshathi zegeneric.
Oku akukho lula. Yi-inshurensi elinganayo. Izindlu zethu zepiston pump cylinder zibamba ±0.015 mm concentricity kuwo wonke ama-300 mm ubude-hayi ngenxa yokuba sinoomatshini abaninzi, kodwa ngenxa yokuba silawula imbali ye-thermal ukusuka kwindawo eluhlaza ukuya kwindawo egqityiweyo.
Ukuqinisekiswa kwehlabathi lokwenyani: Yintoni eyona nto iVavanyelwa ziiNjineli
Ulibale ii-generic tensile bar. Ukuqinisekiswa okusebenzayo kwenzeka apho inxalenye ihlala khona:
- Iivalvu zoxinzelelo: Sijikeleza-sivavanya yonke ibhetshi ngokuchasene ne-ISO 5211 torque curves-hayi nje uxinzelelo olumileyo.
- Iziseko zempompo: Uhlalutyo lwe-Vibration kwi-3,600 RPM ichonga iindlela ze-resonant phambi kwendibano-kungekhona emva kokungaphumeleli kwentsimi.
- Iirola ze-Winch centre shaft: Imephu yokuqina komphezulu (hayi ukukhangela amabala) iqinisekisa ubunzulu becala ukufana ngaphaya kwe-120 ° epheleleyo yoqhagamshelwano.
Asihambi ngenqanawa de into nganye idlule kwisango layo elikhethekileyo. Akukho ngaphandle. Hayi "kuya kuba kuhle."
Amanyathelo alandelayo: Ukuqala njani ekunene
Ukuba iprojekthi yakho elandelayo ibandakanya i-cobalt alloys, i-high-pressure sealing, okanye i-wear-critical rotation components-qala ngokujonga ngokutsha, kungekhona ukuhanjiswa kwe-RFQ. Sithumelele i-GD&T callouts, ilayisha imizobo, kunye nobomi benkonzo obulindelekileyo. Siza kubhengeza imingcipheko yokwenziwa kwemveliso kwiiyure ezingama-48: ukunyhashwa kobunzima bodonga kwi-MIM, ukuguqula iindawo ezigqwethekileyo kwiiflange ezibhityileyo, okanye iingxabano zonyango lobushushu kwiindibano zezinto ezininzi.
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. isebenza isibonelelo esisodwa esihambelana ne-ISO kwi-Qingdao yokusingatha i-casting, i-HIP, i-multi-axis CNC, kunye novavanyo olusebenzayo-konke phantsi kwenkqubo enye yekhwalithi. Oko kuthetha inqaku elinye lokuphendula, iprotocol yokuhlola enye, kunye nokuzibophelela konikezelo.
Iinjineli kunye nabathengi abalinganisa impumelelo ngexesha-kungekhona nje ukuhanjiswa kwexesha-ilungelo powder metallurgy iintlobo factory nguye othetha ulwimi lwesicelo sakho phambi kokuba ucaphule ixabiso.
