Uva i'leveler part' kwaye iingqondo ezininzi zitsibela ngqo kwipleyiti elula. Ngumgibe wokuqala lowo. Kwihlabathi lethu lokuphosa umsebenzi onzima kunye nomatshini ochanekileyo, isilinganisi kunqabile ukuba sibe sisijukujuku sokwenziwa. Licandelo elibalulekileyo lojongano, umsasazi womthwalo, kwaye amaxesha amaninzi igorha elingachazwanga eligqiba ukuba indibano iphela ihleli ngokwenyani phantsi koxinzelelo okanye iphuhlise ijiji elibulalayo. Ndibone iiprojekthi ezininzi kakhulu apho Inxalenye yomgangatho yaba yingcinga engemva, efunyenwe njengemveliso yegeneric, ekhokelele kukusilela kwintsimi eneendleko ezinkulu. Inyaniso kukuba, uyilo, imathiriyeli, kunye nokugqiba kwayo kuchazwa yinkqubo esebenzayo.
Isixhobo kulapho Umgwebo Uqala khona
Ukuchola imathiriyeli yeleveli ayithethi ukubamba iqhekeza lentsimbi. Imalunga nencoko phakathi kwemiphezulu emibini. Ukuphosa isiseko sempompo enkulu, unokufuna intsimbi ye-ductile ukuphatha ukungcangcazela kunye neempembelelo ngaphandle kokuqhekeka. Kodwa kwintaba echanekileyo eyenziwe ngoomatshini ukusuka kwialluminiyam, isilungelelanisi kufuneka singqinelane ne-coefficient yokwandiswa kwe-thermal, okanye ulungelelwaniso lwakho lukhukuliseka kunye nobushushu begumbi. Oku sakufunda kabuhlungu kwasekuqaleni.
Ndikhumbula iprojekthi yesixokelelwano sokunyuswa kweenjini zaselwandle. Umxhasi wagxininisa kwintsimbi engenasici iindawo leveler ukuxhathisa umhlwa, nto leyo evakalayo kwithiyori. Kodwa bachaza ibakala elifanayo. Kwinkonzo, umthwalo omkhulu webhayisekile osuka kwi-injini ubangele ukuxhalaba kunye nentshukumo encinci kwiindawo zoqhagamshelwano. I-stainless, ngelixa ikwazi ukumelana nokudleka kwesambuku, igalelwe inyongo kwaye ibanda kancinane kwintsimbi engumzali, ibamba indlela yohlengahlengiso. Ibilusuku olubi enkonzweni. Bekufanele ukuba sityhale isixhobo esiqinileyo sojongano lwentsimbi okanye ialloyi yobhedu ekhethekileyo kuloo ndawo ithile. Sifunda ntoni? Umhlwa yenye yezinto; itribology yenye.
Kulapho amava ethu anealloyi ezikhethekileyo kwi-QSY engena khona. Kwiindawo ezinobushushu obuphezulu, yithi malunga ne-turbine casing, i-cobalt-based alloy leveler inokuba kuphela kwento egcina amandla ayo esivuno. Awunako ukuyitshintsha nje ngeshim yentsimbi yekhabhoni etshiphu. Iya kurhubuluza kwaye ikhubaze, ilahle yonke ulungelelwaniso. Iwebhusayithi yeQingdao Qiangsenyuan Technology Co., Ltd. (https://www.tsingtaocnc.com) idwelisa umsebenzi wabo nge-nickel kunye ne-cobalt alloys, engeyiyo nje umboniso. Ithetha ngokujongana nezi zicelo ezingezizo ezicacileyo, eziphezulu apho i Inxalenye yomgangatho licandelo elibaluleke kakhulu ekusebenzeni.
Ukunyamezelana ngoMatshini: UMtyholi kwiiNkcukacha
Nanku omnye umgibe oqhelekileyo: ukucinga ukuba flatness kukucaba. Umphezulu womhlaba kwi-level yesixhobo se-semiconductor unenkcazo eyahlukileyo kuneyodwa yesakhelo sezixhobo zokwakha. Ukuhambelana, ukugqitywa komphezulu (ixabiso likaRa), kunye nepateni yokulala yamanqaku omatshini abalulekile. Kwizixhobo ezivakalelwa kukungcangcazela, ngamanye amaxesha sicacisa ukugqiba okumanzi okanye ukuthungwa okuncinci ukukhusela i-harmonic stick-slip.
Ndikhumbula ndihlola ibhetshi yeebhloko zomgangatho we-CNC gantry. Ushicilelo lubize ukuba flatness ye-0.05mm phezu kobude bonke. Umniki-nkonzo uhambise iindawo ezidityanisiweyo xa zilinganiswa ngokwezibalo kwipleyiti engaphezulu. Kodwa xa sele ifakiwe kwaye ithotyiwe, i-gantry iya kubophelela. Ingxaki? Inkqubo yomatshini yenza uxinzelelo lwangaphakathi. Xa i-clamping force isetyenziswa, inxalenye yayikhululeka kwaye ijike kancinci. Umlinganiselo omileyo ibiyimeko engazinzanga. Kuye kwafuneka songeze inyathelo lokuthomalalisa uxinzelelo emva komatshini orhabaxa naphambi kokupasa kokugqibela. Ngoku linqaku ongayi kufumana kumzobo oqhelekileyo.
Eli lixabiso lemveliso edibeneyo njengoko ichazwa yi-QSY. Ukuba neqokobhe lokungunda okanye utyalo-mali olulandelwa yi-in-house CNC machining ivumela ulawulo lwenkqubo. Ungayila ukuphosa kwimilo ekufutshane nenetha ukunciphisa uxinzelelo lomatshini kwasekuqaleni. Yento entsonkothileyo Inxalenye yomgangatho ngeepokotho okanye ukusabalalisa ngobuninzi obungalinganiyo, oku kubalulekile. Awuthengi nje isiqwenga soomatshini; uthenga isigwebo sendlela yokufika apho.
Xa iLevel ifuna ukuba ngaphezulu
Ngamanye amaxesha, umsebenzi uyaguquka. Isilinganisi siba sisibiyeli esixhomayo, isitsi sokufudumeza, okanye umjelo weebholithi okanye iingcingo. Sasebenza kwindawo yokomisa ngokwesiqhelo apho iinyawo zokulinganisa zaziyilwe njengamagumbi angenamngxuma okuhambisa iintambo zombane ukuya emgangathweni. Ngequbuliso, akusiyo nje ibhloko; yindibano yesamente kunye noomatshini kunye neepaseji zangaphakathi. Iingqwalasela zoyilo ziyaphindaphindeka: ubukhulu bodonga lokomelela, iindawo zokuqhawuka kweentambo, kunye nokuqinisekisa ukuba indlela yohlengahlengiso lomgangatho ayithotywanga ngumngxunya wangaphakathi.
Ukwenziwa kotyalo-mali yinto yothixo kula macandelo anendima ezininzi. Unokufezekisa ezo jiometri zintsonkothileyo zangaphakathi ezinokuthi zingenzeki okanye zibize kakhulu ngomatshini wemveli ovela kwisitokhwe esiqinileyo. Inkqubo yepateni ye-wax ephezulu echanekileyo ivumela iimpawu ezidibeneyo. Ngoko ke Inxalenye yomgangatho izalwa kunye nokusebenza kwayo okufakwe kuyo, ngokoqobo. Ke, umatshini we-CNC ucoca nje iindawo ezibalulekileyo zedatum kunye nemisonto. Ukujonga kugxininiso lwe-QSY kuzo zombini utyalo-mali kunye ne-CNC machining, kucacile ukuba zisekwe ngolu hlobo lwecandelo lomxube, apho ifom kunye nomsebenzi zidibene ngokunzulu ukusuka kwisigaba soyilo.
UFakelo kunye noLungiso lweNyinene Jonga
Konke oku kuchaneka kungalungiswa kumgangatho wevenkile. Umgangatho owenziwe kakuhle wensimbi engenasici kunye nokugqiba kwesibuko yinto ebuhlungu ukuba ifuna ukulungiswa kwindawo epholileyo, efumileyo. Kuya kuba buhlungu, kuya kuba nzima ukuyibamba, kwaye amagcisa ayakuthiya. Ukusebenza kubalulekile. Sihlala songeza iimpawu ezifana neeflethi zokutshixa, ukutshixa izibonelelo ze nut, okanye i-knurl encinci kwimikhono yohlengahlengiso. Kwimigangatho emikhulu, enzima, imingxuma yokuphakamisa okanye i-threaded inserted for eye bolts iyimfuneko. Ezi ayizizo iimpawu zemfundo; bazalwa ngokubukela abafakeli bezabalaza.
Kwakukho ityala kunye necompressor skid enkulu. Iileveli zazinkulu, zinobunzima obumalunga ne-50kg inye. Uyilo lwalungenayo indlela yokuwaphakamisa endaweni ngaphandle kwamandla akhohlakeleyo, okubeka ingozi kwimicu. Safakela ngokutsha umngxuma olula ogrunjiweyo. Isivalo sentsimbi esiphumela kumngxuma sanika abasebenzi indawo ekhuselekileyo yokuphakamisa. Utshintsho oluncinci, iindleko zero kwi-mold yokuphosa, kodwa igcine iiyure zokusebenza kunye nomngcipheko. I-takeway? Uyilo lwe-a Inxalenye yomgangatho ayenziwa de ube uhambe ngengqondo kuwo wonke umjikelo wobomi bayo: ukuphatha, ukufakwa, uhlengahlengiso, kunye nokugcinwa okunokwenzeka.
Kulapho umenzi weminyaka engama-30 yamava, njengoko kuphawulwe kwiprofayile yenkampani ye-QSY, iguqulela kulwazi oluthe cwaka. Basenokuba bayibonile le migibe yofakelo kwiiprojekthi ezininzi kwaye banokunikezela ngezo ngcebiso zoyilo ezisebenzayo ezivala umsantsa phakathi kwemodeli yeCAD kunye nenyaniso enamafutha, enengxolo yomgangatho wefektri.
Buyela kuMbindi: Yi-Interface
Emva kwakho konke oku kuphambuka kwisayensi yezinto, amaqhinga omatshini, kunye ne-ergonomics, ujikeleza umva. Umsebenzi osisiseko we-level kukwenza ujongano olugqibeleleyo, oluzinzileyo phakathi kwamazwe amabini angafezekanga: isiseko (esingazange sibe sicaba ngokugqibeleleyo okanye inqanaba) kunye nomatshini (ofuna ulungelelwaniso olugqibeleleyo). Lonke ukhetho-izinto eziphathekayo, ubunzima, ukugqiba, ijometri-ikhonza injongo enye.
Yinxalenye ethobekileyo, ehlala ifihliwe ekuboneni xa ukufakwa kugqityiwe. Kodwa impumelelo yayo ilinganiswa kwii-microns zokutenxa kwiminyaka yokusebenza, ngokungabikho kokungcangcazela okungaqhelekanga, kubomi obude beebheringi kunye neegiya. Ukuchaza okanye ukuvelisa a Inxalenye yomgangatho ifuna indlela yokucinga yeenkqubo. Awuyenzi nje ibhloko; uyiNjineli indawo yoqhagamshelo. Kwaye kumzi mveliso onzima, njengoko abantu baseQingdao Qiangsenyuan Technology benokwazi, yonke into ekugqibeleni ixhomekeke kunxibelelwano lwayo. Ukuzilungisa kuko okwahlula iprototype esebenza ephepheni kumatshini osebenza ngokuthembekileyo amashumi eminyaka.
