Xa iinjineli zichaza a ilahleke umzi-mveliso wokwenziwa kwewax, ayenzi nje ukuodola iinxalenye zentsimbi-zifuna uzinzo lwe-dimensional phantsi kwe-300 bar, imfezeko ye-microstructure emva kokuhamba ngebhayisikile yobushushu, kunye nokugqitywa komphezulu osindayo ukuhamba kodaka oluludaka. Nantso ke umgubasi QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. idibana yonke imihla-kungekhona njengento ekhethekileyo, kodwa njengenkqubo yokusebenza eqhelekileyo.
Sifake i-AMS 5387 i-cobalt alloy pump housings kwiinkampani zenkonzo ye-oyile yaseMntla Melika apho ukunyamezela kwe-0.015 mm kubangele uhlaziyo lwenkqubo epheleleyo. Senze imibhobho ye-T800-based based nozzles ye-high-pressure hydraulic manifolds apho ubunzima bomhlaba (Ra ≤ 0.4 μm) bumisela ngokuthe ngqo ukuqala kwe-cavitation. Ezi ayizizo iibenchmarks zethiyori. Ziziphumo eziphindaphindiweyo-eziphunyeziweyo ngenxa yokuba utyalo-mali aluyonkqubo enye kwivenkile yethu. Yindawo yokuqala kwikhonkco elidityaniswe ngokuqinileyo: uqinisekiso lwemathiriyeli → ukuchaneka kwepateni yewax → ingqibelelo yeqokobhe leceramic → ukuthotywa okulawulwayo → ukugalela okuncediswa nguvacuum → isiqabu sasemva kokuphoswa koxinzelelo → I-CNC contouring → ukuthotyelwa kwe-GD&T eqinisekisiweyo ye-CMM.
Uninzi lwababoneleli baphatha ukulahleka kwewax njengenkonzo ezimele. Oko kudala izikhewu-ingakumbi ngee-superalloys. Izinto ze-cobalt-nickel ezifana ne-AMS 5387 ziyancipha ngokungafaniyo ngexesha lokuqina. Ukuba isiseko sakho asilawuli ukuthamba okushushu kulo lonke iqela lokungunda-okanye ukuba iqabane lakho lobuchwephesha alinayo imbuyekezo yobushushu-inxalenye yokugqibela iyawa. Siyawuphelisa loo mngcipheko ngokuba ngabanini bezinto zombini kunye nokugqiba. Indawo yethu ethobela i-ISO iqhuba utyalo mali ecaleni komatshini we-CNC we-5-axis kumgangatho omnye. Indlu yesilinda yempompo yepiston isuka kwiqokobhe le-ceramic ukuya kwindawo esebenzayo ngaphandle kwesandla esiphakathi kwendawo. Akukho kulibaziseka ngenqanawa. Akukho lulungelelwano lwenkqubo yolungelelwaniso. Akukho kuphinda kusetyenzwe ngenxa yotshintsho lwedatum phakathi kokusalwa kunye noseto lomatshini.
Nantsi into eyenziwa ludibaniso oluthe nkqo ekusebenzeni:
- Ukuhambelana komgangatho: Sibamba i-± 0.05 mm kwiibhore ezibaluleke kakhulu-nakwi-280 mm ububanzi bentsimbi ye-castings-kuba siqinisekisa ubukhulu beqokobhe nge-optically ngaphambi kokuchithwa kwe-dewaxing kunye nokubeka iliso lokushisa ngaphakathi kwe-± 3 ° C.
- Ulawulo lweMetallurgical: Zonke i-cobalt alloys zibuyela emva kubushushu obuqinisekisiweyo; siqinisekisa ikhemistri kunye nabanikezeli besebenzisa i-OES spectroscopy, hayi nje iicerts zokugaya
- Umphezulu imfezeko: Akukho porosity engaphantsi komhlaba kwindawo yokutywina-senza i-100% yovavanyo lwe-ultrasonic kwiindawo ezixinzelelekileyo zoxinzelelo, kungekhona nje isampuli
- Ukulungela ukusebenza: Iivalve zoxinzelelo zenqanawa zivavanywa kwi-1.5 × uxinzelelo lokusebenza; iirola zeshaft yeziko lokuwina zifika zilungelelaniswe ngaphambili ukuya kwi-G2.5 ngokwe-ISO 1940 nganye
Abanye banokuphikisa ukuba ukujulwa kwesanti kunika ixabiso eliphantsi kwizinto ezinkulu zentsimbi. Inyaniso-kodwa kungekhona xa "icandelo elikhulu" lakho lisisiseko sempompo efuna i-0.1 mm flatness kwi-1,200 mm. Ukubumba kwesanti akukwazi ukuhambisa oko kuphindaphinda. Investment casting can. Kwaye xa uyidibanisa kunye nonyango lwethu lobushushu lwangaphakathi (i-normalizing + tempering nganye nge-ASTM A278) kunye ne-hard-chrome plating (65-70 HRC, 0.05-0.10 mm ubukhulu), ufumana ukuxhathisa ukunxitywa okwandisa ubomi benkonzo nge-3.2 × ngokubhekiselele kwintsimbi eqhelekileyo-eqinisekisiweyo kwiimvavanyo zentsimi kwi-Southeast Asian dredging operations.
Yintoni eyahlula umntu okwaziyo ilahleke umzi-mveliso wokwenziwa kwewax ukusuka kuthunywa-obalulekileyo? Ukulandeleka. Ayisiyiyo nje amanani amaninzi-kodwa iirekhodi ezigcweleyo zedijithali: iicerts zemathiriyeli ekrwada, ii-logs zokuhlola iqokobhe, iiparamitha zokugalela, iitshathi zokunyanga ubushushu, iingxelo ze-CMM, kunye neefoto zokuhlola ezibonwayo zokugqibela. Yonke ivalve yoxinzelelo esiyithumelayo iphethe idossier edityaniswe ne-QR. Abathengi kwiimarike ezilawulwayo ze-EU bayisebenzisela amaxwebhu e-CE. Ii-OEM zaseMntla zaseMelika ziyayitsala ngexesha lophicotho olukufuphi ne-FDA. Asinikezeli "ukulandeleka xa uceliwe." Ihamba ngenqanawa ngayo yonke indawo-ngokwakhona.
Ukujonga phambili, sikhulisa amandla amabini achaza kwakhona ukuba kuthetha ukuthini ukuphosa okuchanekileyo namhlanje. Okokuqala: iinkqubo ezixubileyo. Ngoku sidibanisa i-investment-net-shape ye-investment cast kunye ne-high-speed-speed milling yamajelo okupholisa angaphakathi-ukusika ixesha lomjikelo nge-40% kwiindandatho ze-turbine ze-nozzle ngelixa ugcina ulawulo lwamadonga ukuya kwi-± 0.08 mm. Okwesibini: umgangatho oqikelelweyo. Sisebenzisa idatha ye-CMM yembali ukusuka kwi-12,000+ ye-cobalt alloy iinxalenye, iqela lethu le-QA lenze iimodeli zokuhlehla ezibonisa ukunxaxha okunokubakho *phambi* kokudubula kweqokobhe-ngokusekwe kwipatheni yejometri, i-alloy batch, kunye nokufuma kwe-ambient. Oku akusiyo i-AI hype. Isasazwe. Inciphisa i-scrap nge-22% kwi-run yenqaku lokuqala.
Ukuba isicelo sakho sifuna ngaphezu kwe "intsimbi nje ephosiweyo" -ukuba iinxalenye zakho zisebenza phantsi koxinzelelo, ukuxhathisa ukubola kwiindawo zegesi ezimuncu, okanye ujikeleze kwi-3,600 RPM ngaphakathi kwee-winches zemoto yobunjineli-ke ukunyamezela ukulahla yedwa akwanele. Udinga uqeqesho lwe-metallurgical. Ukuqhubekeka kwenkqubo. Ukulandeleka kwebhetshi epheleleyo. Kwaye amaqabane athetha i-GD&T ngokutyibilikayo-hayi njengejargon, kodwa njengolwimi lwemihla ngemihla. Leyo yinyani yokusebenza emva kwenxalenye nganye enegama le-QINGDAO QIANGSENYUAN. Ukuchaneka akuyonjongo yethu. Yisiseko.
