OEM Wax Metal Metal Casting Manufacturer | High Precision Factory 

Ukuphoswa kwentsimbi yewax, ngokobuchwephesha okwaziwa njengokuphoswa kotyalo-mali okanye ukuphosa i-wax elahlekileyo, yinkqubo yokwenziwa echanekileyo evelisa amacandelo esinyithi anzima, anyamezelayo ngokunyibilikisa ipateni yewax. Le ndlela ibalulekile kumashishini afuna iijiyometri ezintsonkothileyo, ukugqitywa komphezulu okuphezulu, kunye nokuchaneka okungqongqo kwimathiriyeli ukusuka kwintsimbi engatyiwayo ukuya kwi-cobalt-nickel superalloys. Kumaqela obunjineli afuna iindawo ezibalulekileyo kwiinkqubo ze-hydraulic, izixhobo ze-oyile kunye negesi, kunye neendibano zempompo ezikhethekileyo, ukukhetha umenzi onobuchule obuhlangeneyo kuzo zombini iipateni zokudalwa kwe-wax kunye nokulungiswa kokugqibela kuqinisekisa ukuthembeka kwesakhiwo kunye nokuthembeka komsebenzi phantsi kweemeko zokusebenza ezigqithisileyo.

Yintoni iWax yeMetal Casting kwaye isebenza njani?

Ukuphosa isinyithi se-wax yindlela yokuvelisa i-subtractive-adjacent apho imodeli yewax elahlayo ichaza ukumila kokugqibela kwenxalenye yesinyithi. Ngokungafaniyo nokuphosa kwesanti, exhomekeke kwi-granular molds, ukuchithwa kotyalo-mali kusebenzisa iqokobhe le-ceramic elakhiwe malunga nendibano ye-wax. Oku kuvumela ukunyamezela okuqinileyo, ngokuqhelekileyo ngaphakathi kwe-± 0.1mm ukuya ku-± 0.5mm, kunye nokugqiba umphezulu ogudileyo ukusuka kwi-1.6 ukuya kwi-6.3 Ra.

Inkqubo ixabiswa ngokukodwa ngenxa yokukwazi ukuvelisa amacandelo e-net-shape, ukunciphisa kakhulu imfuno yomatshini wesibini. Ukusetyenziswa kwezicelo eziphezulu ezibandakanya i-alloys enzima-kumatshini efana ne-AMS 5387 Cobalt Alloy 6 okanye izinto ze-T800, oku kuncipha kwi-post-casting processing kubaluleke kakhulu. Inciphisa inkunkuma yezinto kwaye igcine ingqibelelo ye-metallurgical yecandelo, elihlala liphazamiseka ngokusika okanye ukugawula ngokugqithiseleyo.

Inkqubo yoTyalo-mali yeNyathelo neNyathelo

Ukuqonda ukuhamba komsebenzi kunceda iinjineli zichonge iindawo zokulawula umgangatho ezinokubakho. Inkqubo eqhelekileyo ibandakanya amanqanaba achanekileyo aliqela:

• Ukwenziwa kwePatheni: I-wax ekumgangatho ophezulu ifakwe kwiimbumba ze-aluminium ukwenza i-replicas echanekileyo yenxalenye yokugqibela. Kwiindibano ezintsonkothileyo, iipateni ezininzi ze-wax zincanyathiselwe kwi-sprue esembindini, zenza "umthi."
• Isakhiwo seShell: Umthi we-wax ufakwe kwi-silica slurry kwaye ufakwe kwisanti ye-ceramic. Le nkqubo iphindwa kaninzi ukwakha iqokobhe elishinyeneyo, elomeleleyo leceramic elikwaziyo ukumelana nobushushu bentsimbi enyibilikisiweyo.
• Ukuthambisa: Umthi ogqunyiweyo ufakwe kwi-autoclave okanye kwi-oven flash fire. Iwax iyanyibilika kwaye ikhuphe amanzi, ishiya umngxuma we-ceramic ongenanto obonisa ngokugqibeleleyo ijiyometri yewax.
• Ukugalelwa kwesinyithi: Isinyithi esinyibilikisiweyo, sifudunyezwe kumaqondo okushisa athile asekelwe kuhlobo lwe-alloy, igalelwe kwigobolondo ye-ceramic eshushu ngaphambili phantsi kwe-vacuum okanye uxinzelelo lwe-atmospheric.
• Ukususwa kweqokobhe kunye nokuSikwa: Nje ukuba intsimbi yomelele kwaye iphole, iqokobhe leceramic liyaphuka ngokungcangcazela okanye ukujeziswa kwamanzi. Amalungu ngamanye ke anqunyulwa kwi-sprue ephakathi.
• Ukugqitywa kunye nokuHlola: Amalungu ayasila, adutyulwe, kwaye anyangwe ngobushushu ukuba kuyafuneka. Imilinganiselo yokugqibela iqinisekisiwe ngokusebenzisa i-CMM (Ukulungelelanisa uMshini wokuLinganisa) kunye nezixhobo ze-optical ukuqinisekisa ukuthotyelwa kwemigaqo ye-GD & T.

Kutheni ukhetha iWax yokuphosa kuShishino oluchanekileyo oluPhezulu?

Kumacandelo afana neenkqubo ze-hydraulic kunye neenqwelo zobunjineli, ukungaphumeleli kwecandelo akuyiyo inketho. I-wax yentsimbi yokuphosa inikezela ngeenzuzo ezahlukileyo kunezinye iindlela zokuvelisa, ngakumbi xa ujongana neepaseji zangaphakathi ezintsonkothileyo okanye iindonga ezibhityileyo ezingenakwenzeka kumatshini ukusuka kwisitokhwe esiqinileyo.

Nge QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., ukudityaniswa kwe-wax yokuphosa ngokuchaneka kwe-CNC machining ivumela ukuveliswa kwezinto ezibalulekileyo ze-mission njenge-piston pump cylinder housings kunye neevalve zoxinzelelo. Ugxininiso lwenkampani kwii-alloys eziphezulu zokusebenza kuthetha ukuba inkqubo yokuphosa ilungiselelwe ukuphatha ukuhamba okukodwa kunye neempawu zokupholisa izinto ezifana ne-cobalt-nickel alloys.

Izinto eziluncedo eziPhambili zoTyalo-mali

• UbuKhona beJiyometri obuntsonkothileyo: Ii-undercuts, iziteshi zangaphakathi, kunye neekhonto eziyinkimbinkimbi zinokuphoswa ngokuthe ngqo, ukunciphisa iimfuno zendibano.
• Izinto eziNyeezohlukeneyo: Iyahambelana noluhlu olubanzi lwee-alloys ze-ferrous kunye ne-non-ferrous, kubandakanywa insimbi engenasici, i-carbon steel, kunye ne-superalloys ekhethekileyo.
• Ukuphela komphezulu oPhezulu: Ingaphakathi eligudileyo leqokobhe le-ceramic likhokelela ekugqityweni komgangatho ophezulu, ukunciphisa imfuno yokupholisa ngokubanzi.
• Ukuchaneka koMda: Amazinga okucutheka angaguqukiyo avumela ukunyamezela okuqikelelweyo, okubalulekileyo kwiinxalenye ezidibeneyo kwiinkqubo ze-hydraulic kunye nempompo.
• Iindleko eziFanelekileyo kwimiqulu ePhakathi: Ngelixa iindleko zesixhobo zikhona, ixabiso leyunithi nganye liyehla kakhulu kumthamo ophakathi wokuqhuba xa kuthelekiswa nomatshini ogcweleyo we-CNC osuka kwi-billet.

Ukukhetha izinto eziphathekayo: Ukusuka kwiNtsimbi eNgatyiwayo ukuya kwiCobalt Superalloys

Ukukhethwa kwezinto eziphathekayo kwi-wax metal casting kuchaza ukusebenza kwecandelo phantsi koxinzelelo, ukushisa kunye nokugqwala. I-QINGDAO QIANGSENYUAN TECHNOLOGY igxile ekuphatheni ii-superalloys ezinzima kumatshini, iqinisekisa iipropathi zetsimbi ezingaguqukiyo kuzo zonke iibhetshi ngokufumana imathiriyeli ekrwada eqinisekisiweyo.

I-Cobalt-Nickel Alloys kunye ne-Superalloys

Ukusetyenziswa kwezicelo ezibandakanya ukunxiba okugqithisileyo kunye nobushushu obuphezulu, njengesixhobo se-oyile kunye negesi kunye neendibano zempompo ezikhethekileyo, ii-alloys ezisekelwe kwi-cobalt zikhethwa. Ubuchwephesha benkampani bubandakanya ukusebenza:

• AMS 5387 Ingxubevange yeCobalt 6: Yaziwa ngokugqwesa ukuxhathisa umhlwa kunye namandla aphezulu obushushu, ilungele izihlalo zevalvu kunye neenxalenye zempompo.
• Izixhobo eziSekwe kwi-T800 Cobalt: Isetyenziselwa izinto ezingekho mgangathweni ezifuna ubunzima obukhethekileyo kunye nokumelana nokunxiba.
• Imilomo yeCobalt Alloy kunye neePlagi: I-Precision-cast yezicelo zokulawula ulwelo apho ukuxhathisa ukhukuliseko kubaluleke kakhulu.

Ezi zixhobo zinzima kumatshini ngenxa yokuqina kwazo kunye nokuthambekela kokusebenza nzima. Ngokusebenzisa i-wax casting ukuphumeza iimilo ezikufutshane ne-net, i-QINGDAO QIANGSENYUAN inciphisa ubungakanani bokususwa kwezinto ezifunekayo, ngaloo ndlela kuncitshiswa ukunxitywa kwesixhobo kunye nexesha lokuvelisa ngelixa ugcina ingqibelelo ye-microstructure ye-alloy.

Iintsimbi zentsimbi kunye nentsimbi engatyiwayo

Kumacandelo olwakhiwo afana neziseko zempompo kunye ne-winch yemoto ye-winch center shaft rollers, i-stainless kunye ne-carbon steels zinika amandla afunekayo kunye nokuqina. Iziko lenkampani elithobela i-ISO lixhasa ukudityaniswa konyango lobushushu, livumela iipropathi ezilungelelanisiweyo zomatshini ezinjengokuqina kokuqina okanye ukuqina okuphuculweyo ngokuxhomekeke kwiimfuno zesicelo.

Ukuthelekisa: I-Wax Casting vs. Sand Casting vs. CNC Machining

Ukukhetha inkqubo yokuvelisa efanelekileyo kuxhomekeke kumthamo, ubunzima, kunye neemfuno zokunyamezela. Le theyibhile ilandelayo ithelekisa i-wax yesinyithi kunye nezinye iindlela eziqhelekileyo zokunceda ekwenzeni izigqibo.

Kumacandelo afana neevalvu zoxinzelelo kunye nezindlu zesilinda, ukugalelwa kwewax kudla ngokusebenza njengolona lungelelwano lufanelekileyo phakathi kokuntsonkotha nokuchaneka. Nangona kunjalo, kwiindawo zokutywinwa kokugqibela okanye iijenali ezithweleyo, i-QINGDAO QIANGSENYUAN isebenzisa i-multi-axis CNC machining post-casting ukuphumeza ukunyamezela okufunekayo.

Izicelo kumaShishini aBalulekileyo

I-wax yentsimbi yokuphosa ayisiso isisombululo esilinganayo; ifaneleke ngokukodwa amashishini apho ukusebenza kodlula iindleko zokuqala zezixhobo. I-QINGDAO QIANGSENYUAN TECHNOLOGY inceda abathengi kuwo wonke uMntla Melika, iYurophu, kunye ne-Asia-mpuma ye-Asia, ihambisa amacandelo afuna amacandelo.

IiNkqubo zeHydraulic kunye neeNdibano zeMpompo

Amacandelo e-hydraulic asebenza phantsi koxinzelelo oluphezulu kunye nokulayisha okuguquguqukayo. Izindlu zepiston pump cylinder kunye neevalvu zoxinzelelo zifuna iijiyometri zangaphakathi ezichanekileyo zokuqinisekisa ukuhamba kakuhle kolwelo kunye nokuthintela ukuvuza. Ukugalelwa kwewax kuvumela ukuyilwa kwamazibuko angaphakathi antsonkothileyo kunye namagumbi angabiza kakhulu kumatshini osuka kwiibhloko eziqinileyo. Ukusetyenziswa kwe-cobalt-nickel alloys kwezi zicelo kwandisa ukunyanzeliswa kokugqoka, ukwandisa ubomi benkonzo yezixhobo.

Izixhobo ze-oyile negesi

Kwicandelo le-oyile kunye negesi, amacandelo abonakaliswe kwiindawo ezinobungozi kunye namaqondo okushisa aphezulu. Imilomo yengxubevange yeCobalt kunye neeplagi ezenziwe ngokugalelwa kwewax zinika ukuxhathisa okuphezulu kukhukuliseko kunye nohlaselo lwekhemikhali. Ukukwazi ukuphosa la malungu kunye ne-porosity encinci iqinisekisa ukuba banokumelana noxinzelelo oluphezulu oludibana nayo ekusebenzeni kunye nokukhupha.

Izithuthi zobuNjineli kunye noomatshini abanzima

Iimoto zobunjineli zifuna amacandelo aqinileyo anokunyamezela imithwalo yothuso kunye nokuqhawuka. Iirola zeshaft yeziko le-winch kunye neziseko zempompo yimizekelo eqhelekileyo. Ezi nxalenye zizuza kwingqibelelo yesakhiwo esibonelelwa ngokutyalwa kwe-investment casting, kudibaniswa nokuqina kweentsimbi zensimbi. Udibaniso oluthe nkqo e-QINGDAO QIANGSENYUAN luvumela utshintsho olungenamthungo ukusuka ekugalweni ukuya ekugqityweni, ukuqinisekisa ukuba la malungu anomsebenzi onzima ahlangabezana nemigangatho engqongqo yomgangatho.

UQinisekiso loMgangatho kunye nobuGcisa boBugcisa

Ukuthembeka kwimveliso ye-B2B yakhelwe kulawulo lomgangatho oluselubala kunye nobuchule bobugcisa. I-QINGDAO QIANGSENYUAN TECHNOLOGY ibethelela ukuqinisekiswa komgangatho kuwo onke amanqanaba emveliso, ukusuka ekuqinisekiseni impahla engenayo ukuya kuvavanyo lokugqibela lokusebenza.

IiProtocol eziDityanisiweyo zoLawulo loMgangatho

• Ukulandelelwa kweMathiriyeli: Zonke imathiriyeli ekrwada zithathwe kubaboneleli abaqinisekisiweyo, kunye nokulandelelwa okugcweleyo kugcinwe kumacandelo abalulekileyo. Oku kuqinisekisa iipropati ze-metallurgical ezihambelanayo kunye nokuthotyelwa kwemigangatho yamazwe ngamazwe.
• Uhlolo Lwenkqubo: Ukuhlolwa kwe-Dimensional kwenziwa kusetyenziswa i-CMM kunye nezixhobo zokulinganisa i-optical ngexesha lezigaba eziphambili zemveliso. Oku kuchongwa kwangethuba kokutenxa kuthintela ukuphinda kusebenze kwakhona okuneendleko eziphezulu kamva kwinkqubo.
• UVavanyo lokugqibela: Ibhetshi nganye ivavanywa ngokucokisekileyo kunye novavanyo olusebenzayo ngokweenkcukacha zomthengi. Iiprothokholi zokuhlola ezibhaliweyo zibonelela abathengi ngobungqina obuqinisekisiweyo bomgangatho.
• GD&T Utoliko: Iqela lobunjineli libonelela ngokuqinisekiswa komzobo kunye nengxelo malunga nokwenziwa kwezinto, okwenza ukuba kuncitshiswe umngcipheko kwangethuba. Le ndlela yokubambisana iqinisekisa ukuba uyilo lulungiselelwe zombini ukusebenza kunye nemveliso enexabiso eliphantsi.

Izakhono ezidityanisiweyo ngokuthe nkqo

Imodeli yokusebenza yenkampani idibanisa inkxaso yoyilo, ukhetho lwezinto eziphathekayo, ukuveliswa okuchanekileyo, kunye nokuqinisekiswa komgangatho ongqongqo. Oku kudityaniswa okuthe nkqo kuphosa ukuphosa, ukwenziwa kwe-CNC, kunye nokugqiba, kuvumela ulawulo oluluqilima phezu kozinzo lwe-dimensional, imfezeko ye-microstructure, kunye nomgangatho womphezulu. Ngokulawula ukuhamba komsebenzi wonke endlwini, i-QINGDAO QIANGSENYUAN inciphisa amaxesha okukhokela kwaye iqinisekisa umgangatho ongaguqukiyo kuyo yonke iprototype kunye ne-odolo yokuvelisa umthamo ophakathi.

Imingeni eqhelekileyo kwi-Wax Metal Casting kunye nezisombululo

Nangona iinkqubo eziphambili, imingeni inokuvela. Ukuqonda le miba kunceda ekumiseleni ulindelo oluyinyani kunye noyilo lokwenziwa kwezinto.

I-Porosity kunye ne-Srinkage Defects

I-Porosity inokunciphisa amacandelo kwaye ibangele ukungaphumeleli phantsi koxinzelelo. Oku kudla ngokubangelwa luyilo olungafanelekanga lokungena okanye ukungangeni komoya ngokwaneleyo. I-QINGDAO QIANGSENYUAN ilungisa oku ngokusebenzisa isoftware yokulinganisa kunye nophononongo lobunjineli abanamava, ilungisa uyilo lomthi we-wax ukuze kuqinisekiswe ukuhamba kwentsimbi efanayo kunye nokuqina.

Ukwahluka kweDimensional

Ukuncipha kwe-wax kunye nokwandiswa kwe-ceramic kunokukhokelela ekuhlukeni kwe-dimensional. Ukunciphisa oku, inkampani isebenzisa ulawulo oluchanekileyo lobushushu ngexesha lokukhupha i-waxing kunye nokugalela, kunye nezixhobo ezilinganisiweyo. Ukugcinwa rhoqo kwe-wax injection molds kuqinisekisa imilinganiselo yepateni ehambelanayo.

Ukungafezeki komphezulu

Ngelixa utyalo-mali lunika umphezulu ogqibeleleyo, ukungafezeki ngamanye amaxesha njengokubandakanywa okanye amabala arhabaxa angenzeka. Ukudubula okuzenzekelayo kunye neenkqubo zokusila ngesandla zisetyenzisiwe ukufezekisa uburhabaxa obuxeliweyo bomphezulu. Kwimigangatho ebaluleke kakhulu yokutywina, umatshini olandelayo we-CNC uqinisekisa ukuba tyaba okugqibeleleyo kunye nokugqiba.

Imibuzo Ebuzwa Rhoqo (FAQ)

Ngowuphi ubungakanani obuncinci bomyalelo wokugalelwa kwentsimbi yewax?

Ubuncinci bobungakanani beodolo iyahluka ngokusekwe kubunzima benxalenye kunye neemfuno zezixhobo. Kwimiyalelo yeprototype, imiqulu ephantsi iyamkeleka ukuqinisekisa ukuyila kunye nokufaneleka. Kwimveliso yomthamo ophakathi, uqoqosho lwesikali lunciphisa kakhulu ixabiso leyunithi nganye. I-QINGDAO QIANGSENYUAN ixhasa zombini iprototype kunye nemveliso iqhuba ngocwangciso olubhetyebhetye.

Ngaba ungaphosa imisonto kunye neenkcukacha ezilungileyo ngokuthe ngqo?

Ewe, ukujulwa kwewax kunokuvelisa iinkcukacha ezintle kunye nemisonto, nangona imisonto eyenziwe ngoomatshini isoloko ikhethwa kwizicelo ezichanekileyo ngenxa yolawulo olungqongqo lokunyamezelana. Iinkcukacha ezintle ezifana neelogo, iinombolo zenxalenye, kunye nemingxuma emincinci inokuphoswa ngokuthe ngqo, ukunciphisa imisebenzi yesibini.

Ithatha ixesha elingakanani inkqubo yezixhobo?

Izixhobo zokubumba inaliti yewax ngokuqhelekileyo ithatha iiveki ezi-2-4, kuxhomekeke kubunzima. Nje ukuba izixhobo zivunyiwe, iinxalenye zesampulu zinokuveliswa ngokukhawuleza. Inkqubo yokwakha iqokobhe leceramic yongeza iintsuku ezimbalwa kwixesha elikhokelayo, kodwa ukuguquka ngokubanzi kukhuphisana kwiindawo ezinzima.

Ngawaphi amashishini okhonza kuwo?

Inkampani ngokuyintloko isebenzisa iinkqubo zehydraulic, izithuthi zobunjineli, izixhobo zeoyile kunye negesi, kunye neendibano zempompo ezikhethekileyo. Abathengi bafumaneka kuMntla Melika, eYurophu, nakumazantsi-mpuma e-Asia, kuxhomekeke kubuchwephesha benkampani kwizinto ezichanekileyo ezichanekileyo.

Ngaba uyazibonelela ngezatifikethi zemathiriyeli?

Ewe, ukulandeleka okupheleleyo kwezinto kugcinwa. Izatifikethi zokuThobela (COC) kunye neeNgxelo zoVavanyo lweMaterial (MTR) zibonelelwa kuwo onke amacandelo abalulekileyo, ukuqinisekisa ukuthotyelwa kwemigangatho yealloy echaziweyo njenge-AMS 5387.

Ukuqukumbela: Ukusebenzisana ngokuchaneka kunye nokuSebenza

I-wax yensimbi yokuphosa ihlala iteknoloji yelitye lembombo ekuveliseni ukuchaneka okuphezulu, amacandelo esinyithi anzima. Ukukwazi kwayo ukuphatha iijometri ezintsonkothileyo kunye nezixhobo eziphambili ezifana ne-cobalt-nickel superalloys yenza ukuba ibe yimfuneko kumashishini afuna ukuthembeka kunye nokusebenza. Ngokukhetha umenzi ngezakhono ezidityanisiweyo ngokuthe nkqo, ezifana QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., amaqela obunjineli afumana iqabane elizinikele kumgangatho, ukuchaneka, kunye nentsebenziswano yobugcisa.

Nokuba ufuna i-piston pump cylinder housings, iivalvu zoxinzelelo, okanye iinxalenye zealloy ye-cobalt yesiko, indibaniselwano yotyalo-mali kunye nomatshini we-CNC unikezela ngesisombululo esona sifanelekileyo sokuhlangabezana neemfuno ezingqongqo zokusebenza. Ngokuzibophelela kwiinkqubo zokuthobela i-ISO, ukulandelwa kwezinto ezigcweleyo, kunye nenkxaso yobugcisa ephendulayo, i-QINGDAO QIANGSENYUAN iqinisekisa ukuba amacandelo akho abalulekileyo anikezela ukusebenza okuhambelanayo kwiindawo ezifuna kakhulu.

Ngothethwano oluneenkcukacha lobugcisa, ukuqinisekiswa komzobo, okanye ukuxoxa ngeemfuno zakho zeprojekthi, qhagamshelana neqela lethu lobunjineli namhlanje. Masikuncede wenze uyilo lwakho lokwenziwa kakuhle kwaye ufezekise iindleko, ukuveliswa komgangatho ophezulu.

Phonononga uluhlu lwethu olupheleleyo lweengxenye zomatshini ze-CNC kunye nezisombululo zokuphosa