Xa usiva ‘ukuphoswa kwesanti ezinzileyo,’ iingqondo ezininzi zitsibela ngqo kwisanti yokuhlaziya. Le yinxalenye yayo, kodwa ukuba uchithe naliphi na ixesha kumgangatho wesiseko, uyazi ukuba yimpendulo ekumgangatho ophezulu. Incoko yokwenyani imbi, inobuchule ngakumbi, kwaye ixhomekeke ekubeni iinkqubo zenkulungwane endala zinokuziqhelanisa na ngaphandle kokulahlekelwa ngumphefumlo wazo wezoqoqosho. Akunjalo nje ngokuba luhlaza kwincwadana; imalunga nokusinda kwimarike eqala ukuxabisa inkunkuma kunye namandla. Makhe simbe apho iindawo zoxinzelelo ziphi kwaye yintoni ehambisa inaliti.
Ngaphaya koMbuyiseli weSanti: Amandla kunye neMold
Umbuyiseli ufumana lonke uzuko. Ngokuqinisekileyo, ukusebenzisa kwakhona i-90-95% yesanti yakho kusisiseko-kwehlisa iindleko zokulahla inkunkuma kunye nokutya okukrwada ngokumangalisayo. Kodwa amandla okwenza umngundo ngokwawo sisilo esithe cwaka, esikhulu. Ukomisa ezo zibumba zinkulu zibotshwe ngodongwe? Ii-oveni ezinkulu zerhasi. Ukunyanga iisanti ezibotshelelwe ngeresin? Iimpendulo ze-exothermic ziyanceda, kodwa i-chemistry yokuqala yokubopha kunye ne-off-gassing, kulapho i-ledger yokusingqongileyo iba nzima khona. Ndikhe ndabona iivenkile zigxile kwi-laser kumazinga okubuyiselwa kwesanti ngelixa ukusetyenziswa kwerhasi yendalo ngetoni nganye yokulahla kuhlala kuphezulu ngenkani. Inzuzo yokuzinza yayiyinxenye kuphela, imeko yakudala yokwandisa imetriki ebonakalayo ngelixa ungahoywa iindleko zenkqubo.
Apha kulapho iinguqulelo kwiisistim ze-binder zifumana umdla, kodwa azisoloko ziyimpumelelo. Siye sazama i-furan resin enevumba eliphantsi kwiminyaka embalwa edlulileyo, ethathwa njengenye indlela eluhlaza. Iye yalinciphisa ivumba elibi emgangathweni, nto leyo eyaba impumelelo kwindawo yabasebenzi. Kodwa ubomi bebhentshi babufutshane, kwaye iipropati ze-shakeout zazibi kakhulu, ezikhokelela ekucoceni ngoomatshini ngokukhawuleza-oko kuthetha ukusetyenziswa kwamandla amaninzi kunye nomonakalo onokuthi ube khona kumacandelo amancinci. Urhwebo aluzange luwufanele umsebenzi wethu ochanekileyo. Indifundise ukuba into entsha ezinzileyo kufuneka isebenze ngokugqibeleleyo; ukuphucula inkalo enye akunako ukuthoba abanye abathathu.
Uhambo lokungunda alupheli ekugaleleni. Qwalasela isambatho, ipeyinti efakwe kwi-mold cavity. Iingubo zendabuko ezisekelwe kwi-zircon zifuna i-sintering ephezulu yokushisa ukuba ibambelele ngokufanelekileyo. Ngoku, enye i-R&D iya kunyango olusekwe emanzini, kubushushu obusezantsi. Ukubanjwa? Kufuneka bamelane nokothuka kwe-thermal yesinyithi esinyibilikisiweyo ngaphandle kokuxobula okanye ukwenza iziphene zegesi. Umthengisi onje Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), kunye nemvelaphi yabo enzulu iqokobhe ngundo ukuphosa kwaye utyalo mali, uyayiqonda le bhalansi ngokusondeleyo. Umsebenzi wabo kunye nokungunda okuntsokothileyo kuthetha ukuba ingqibelelo yokwaleka ayinakuxoxwa. Naluphi na utshintsho kwinkqubo yokwaleka ezinzileyo kufuneka kuqala uphumelele uvavanyo lwe-defect-intsimbi ye-scrap yindlela yokugqibela yenkunkuma.
I-Alloy Equation: Ukufunwa kunye nokuHlangana kwe-Scrap
Uzinzo aluphelelanga kwisanti. Ivenkile enyibilikayo yintliziyo yamandla kunye nokuhamba kwezinto. Abaseki abaninzi bajonge ukuqamba intlawulo, benyusa ipesenti yembuyekezo yangaphakathi (amasango, izinyusi, izinto ezilahliweyo) kunye nenkunkuma efunyenwe ngononophelo yangaphandle. Iqhinga kukugcina chemistry, ingakumbi ngenxa ialloys ezikhethekileyo njenge-nickel-based okanye i-cobalt-based. Ungcoliso lutshaba. Awunakuvele ulahle nayiphi na inkunkuma endala engenasici kwi-melt yecandelo levalve yentembeko ephezulu.
Sasineprojekthi ejolise kumxube we-70% osetyenzisiweyo kwakhona kwibhetshi yezindlu zentsimbi. I-Sourcing engaguqukiyo, i-scrap elandelekayo yayiyintloko ebuhlungu, kwaye ukungafani kwezinto ezifana ne-titanium okanye ubhedu kuthetha ukuba i-metallurgist yethu yayisoloko ilungisa i-inoculant. Isebenzile, kodwa umda ubuncinci ngenxa yohlalutyo olongezelelweyo elebhu kunye nolawulo olungqongqo olufunekayo. Imveliso ezinzileyo ibibiza kakhulu ukwenza, icela umngeni kwindawo yorhwebo. Oku kokona kusila: ukwenza imathiriyeli evaliweyo iqhubele phambili ngokwezoqoqosho, hayi nje ngobuchule obunokwenzeka.
Apha kulapho ubambiswano lwexesha elide kwikhonkco lokubonelela. Indlela yenkampani yokuphatha izinto eziphathekayo iba yinxalenye yemveliso yayo. Xa ujonge ifemu efana ne-QSY (unokufumana amandla abo athile kwi https://www.tsingtaocnc.com), umsebenzi wabo weminyaka engama-30 ucebisa ukuba baqhubele phambili le mijikelo yokukhangela izinto eziphathekayo. Ukusebenza kunye intsimbi, intsimbi, intsimbi engenasici, kunye nezo ngxubevange ezikhethekileyo ezikhohlisayo, mhlawumbi ziye zakha iziteshi ezomeleleyo ze-scrap esemgangathweni, oluhlobo lozinzo lwemizi-mveliso olungaze lufumane ukukhutshwa kweendaba.
Izithunzi zeDijithali kunye nokusebenza kakuhle kweNkqubo
Nantsi intsingiselo encinci malunga nezixhobo ezintsha kunye nokunye malunga nolwazi: ukulinganisa kunye nokulawulwa kwenkqubo yedijithali. Ukugalela isoftware yokulinganisa sele kujikelezile, kodwa ngoku iyadityaniswa nedatha yenzwa yexesha langempela. Inqaku? Ixesha lokuqala-ekunene ukuphosa. Konke ukuphosa okukhatywayo yinkcitho yawo onke amandla kunye nezinto eziye zangena esantini, ekungundeni, ekunyibilikeni nasekugaleleni. Ndibone ukulinganisa kusike amaxabiso esiphako ngama-30% kwiijometri ezintsonkothileyo, oluyimpumelelo enkulu yokuzinza, nangona ingathanga ngqo.
Kodwa ukuphunyezwa akuyiyo iplagi-kunye-play. Udinga abantu abanokutolika iziphumo zokulinganisa kwaye baziguqulele kwi-mold ebonakalayo okanye uhlengahlengiso lwenkqubo yokungena. Sakhe salinganisa inxalenye ngokugqibeleleyo, kuphela ukuba yasilela ngenxa yokuba ukulinganisa okucingelwayo kwesanti yokungena kwesanti akuhambelani nebhetshi yokwenyani evela kumthengisi wethu ngaloo veki. Isixhobo sedijithali silungile kuphela njengedatha ebonakalayo eyondliwayo. Inyanzelisa ulawulo olunengqeqesho ngakumbi kulo lonke uthango lwakho lwemathiriyeli ekrwada, ethi, kwakhona, ijikeleze emva kwingcinga yenkqubo.
Lo msonto wedijithali unabela kumatshini. Ekubeni i-QSY ikwabonelela CNC Machining, ikhonkco lozinzo likufutshane ne-net-shape casting. Ukuba ukuphosa kwakho kusondele kwimilinganiselo yokugqibela, ususa izinto ezincinci ngexesha lomatshini. Oko kuthetha ukuba amandla amancinci asetyenzisiweyo ekusikeni, ukuthotywa kwesixhobo esincinci, kunye nentsimbi encinci yokusetyenzwa ngokutsha. Ukuphucula inkqubo yokuphosa kwinqanaba lomatshini yindlela ephucukileyo yokunciphisa inkunkuma eyenzeka ixesha elide ngaphambi kokuba inxalenye ifike kwivenkile yomatshini.
Umba woBuntu kunye noNyamezelo olwaneleyo
Akukho ngxoxo yolutsha igqityiweyo ngaphandle kwabantu abaqhuba imigca. Imikhwa ezinzileyo idla ngokufuna ukwahlukana nemikhwa emidala. Into elula njengokwandisa ubunzima bokuphakama (indawo yokugcina amanzi yesinyithi esondla ukuphosa njengoko iyancipha) ifuna ubuchule kunye nokuzithemba. Isibumba esilumkileyo singongeza isinyithi esongezelelweyo ukuze sikhuseleke, esithi ke sinyibilike siphinde sisetyenziswe. Oko kukulahlekelwa kwamandla. Ukuqeqesha kunye nokuxhobisa abasebenzi bomgangatho ukuba basebenze ukubala, imigangatho enqabileyo yinguqu yenkcubeko, kwaye iyacotha.
Emva koko kukho indima yomyili. Ndiye ndahlala kwiintlanganiso apho sacela umngeni umzobo womthengi. Umphezulu ongabalulekanga wawunomnxeba wokugqiba owenziwe ngoomatshini. Sibuze ukuba umhlaba owenziweyo ungenza ntoni, sixoxa ukuba uya kuphelisa inyathelo lobuchwephesha. Ngamanye amaxesha bayavuma, ngamanye amaxesha abavumi, ukucaphula indibano okanye imigangatho yokuthambisa. Kodwa ngalo lonke ixesha olu thethwano luphumelela, kukuncipha ngokuthe ngqo kumandla kunye nokusetyenziswa kokupholisa. Uzinzo apha lumalunga nokubuza iinkcukacha, hayi nje ukuzilandela ngobumfama. Ifuna ukuba i-Foundries ibe nokubonisana, ukuqonda umsebenzi wenxalenye ngokunzulu-amandla abadlali abadibeneyo abaphethe zombini ukuphosa kunye nokugqiba.
Oku kunxulumana nenye intsingiselo echuliweyo: uyilo lokugalelwa kwesanti kwakhona. Kangangamashumi eminyaka, ukutyhala yayikukutshintshela kwiinkqubo ezichanekileyo ezinje ngotyalo-mali okanye ukwenza ukuncipha kobunzima. Kodwa ngokulinganisa okuphuculweyo kunye nolawulo lwenkqubo, ukuphosa isanti kulwela umva izinto ezinkulu, ezilungelelanisiweyo. Ubuchule bayo bokudala imingxuma yangaphakathi entsonkothileyo kwisiqwenga esinye kunokunciphisa ukubalwa kwenxalenye kunye nokudibanisa, nto leyo iluncedo olukhulu lozinzo. Imalunga nokusebenzisa inkqubo eyiyo yomsebenzi, hayi eyona intle ngokweteknoloji.
Isigwebo: Sonyuka, sidityanisiwe, kwaye asifezekanga
Ke, ngaba zikho iindlela ezintsha ezizinzileyo zokuphosa isanti? Ngokuqinisekileyo. Kodwa abafane batshintshe. Ziyongezeleka: isibophelelo esingcono kancinane, isidanga somlilo esisebenza ngakumbi, uyilo olukrelekrele lokunyuka oluncediswa yisoftware, ipesenti ephezulu yenkunkuma eqinisekisiweyo kwintlawulo. Ezona zichaphazela kakhulu zidibeneyo-ziqwalasela uhambo lonke ukusuka kwintlabathi yesanti ukuya kwindawo egqityiweyo yomatshini.
Umsebenzi weenkampani ezizinzileyo kule ndawo uyaxela. Inkampani efana ne-QSY, ngenxa yokunikela iqokobhe ngundo ukuphosa, utyalo mali, ukugalela isanti, kwaye CNC Machining phantsi kophahla olunye, ibekwe ukuze ikhulise uzinzo kulo lonke ikhonkco lemveliso. Banokwenza ukhetho malunga nokuba yeyiphi inkqubo eyona nto isebenzayo kwinxalenye ethile kwaye balawule ukugqiba ukunciphisa inkunkuma. Olo manyano lusebenzayo lunokuba lolona lunamandla, kodwa lujongelwe phantsi, iindlela ezikhokelela kuzinzo.
Ekugqibeleni, utyekelo lujolise ekuqondeni ngakumbi, ulwazi lwedatha, kunye noguqulelo olunoxanduva lwempahla yakudala. Ayikokubethelela ileyibhile ‘eluhlaza’ kuyo. Kumalunga nomsebenzi onzima, ongathandekiyo wokukhupha inkunkuma kwinqanaba ngalinye, ukwazi ukuba amandla kunye namagalelo ezinto eziluhlaza zixabiseke kakhulu, kwaye zibiza kakhulu, ukuba zichithe. Ukuqaliswa kwezinto ezintsha kukwimo yengqondo njengetekhnoloji.
