Xa usiva 'izilinganisi zepleyiti', umfanekiso ongoko nangoko udla ngokuba ngumatshini omkhulu ekupheleni komgca oqengqelekayo, akunjalo? Lo ngumfanekiso oqhelekileyo, kodwa kwihlabathi lamalungu esinyithi esiko, ngakumbi kwizinto ezintsonkothileyo zokusakha kunye nezinto ezenziwe ngoomatshini, ubunyani bunobunzima ngakumbi. Asikokucaba nje ishiti; imalunga nokulungisa uxinezeleko olusuka kwiinkqubo ezinje ngokujula okanye ukwenza izinto ezinzima. Abaninzi bacinga ukuba ukulinganisa yinto ekhohlakeleyo, ukulungiswa kwasemva kwemveliso. Kumava am, kulapho iiprojekthi ziqala khona ukuya ecaleni-ukuyiphatha njengento ecingelwayo endaweni yesigaba esibalulekileyo esidityaniswe kwisicwangciso sokwenza.
Owona Mceli mngeni ngeCast kunye nezahlulo zoomatshini
Thatha umzimba omkhulu wevalve okanye indlu yempompo evela kwindawo esisiseko. Nokuba ngeyona mold iqokobhe kakhulu okanye iindlela zokugalela imali, ezifana nezo zisetyenziswa Qingdao Qiangsenyuan Technology Co., Ltd.(QSY), uxinzelelo lwe-thermal ngexesha lokuqina alunakuphepheka. Ufumana indawo echaneke ngokwejometri kodwa enoxinzelelo oluncinci lwangaphakathi. Ukuba utsiba ngokufanelekileyo ipleyiti levelers okanye iiprothokholi zokunciphisa uxinzelelo kwaye uye ngqo kwi-CNC echanekileyo kwisiseko esingazinzanga, ucela ingxaki. Ndikhe ndabona ukunyamezelana kwentsimbi engenakutyiwa ngokugqibeleleyo kwi-CMM kumatshini, kuphela ukuya kwiiveki emva koko emva komjikelo omnye we-thermal ebaleni. Umatshini wawungenasiphako; ukulungiswa kwezinto ezisisiseko kwakungekho.
Apha kulapho umahluko phakathi kokwalula nokubeka inqanaba usebenza khona. Ukulungelelanisa kunokulungisa isaphetha esibonakalayo. Umgangatho wokwenyani, ngakumbi kwindawo engqingqwa iindawo zentsimbi, kuquka ukuqonda inkumbulo yombandela. Kwii-alloys zabo ezikhethekileyo-esekelwe kwi-nickel okanye i-cobalt-indlela yokuziphatha ihluke ngokupheleleyo kwi-carbon steel. I-standard roller leveler setting esebenzela intsimbi ethambileyo ayinakwenza nto okanye, okubi kakhulu, ibangele uxinzelelo olutsha kule mibhobho ephezulu. Inkqubo kaninzi kufuneka idityaniswe nonyango olulawulwayo lwe-thermal. Incinci malunga ne-brute force kwaye ininzi malunga ne-coaxing ebalwayo.
Ndikhumbula iprojekthi ebandakanya uthotho lweziqhagamshelo ezinkulu, ezineflanged kwintsimbi ephindwe kabini. Imifanekiso etyhidiweyo evela kwi-basery yayilungile, kodwa yayinesitya esincinci. Ingcinga yokuqala yayikukumatshini ubuso bokutywina kwaye emva koko ucinezele ukuba caba. Intshukumo embi. I-machining ngokwayo ikhuphe uxinzelelo, ibangela ukuba isitya siguqule. Saye sagqiba ekubeni sisebenze kunye nomthengisi ukuphumeza ukukhululeka koxinzelelo oluphakathi emva kokulungiswa kakubi, kulandelwa yinkqubo elula kakhulu, ephindaphindayo yokulinganisa i-hydraulic precision straightening press-kungekhona i-level roller yendabuko-ngaphambi kokugqiba ukusika. Yongeza amanyathelo, kodwa yayikuphela kwendlela yokuqinisekisa ukuzinza kwe-flatness.
Ukudibanisa iNqanaba kwiTyathanga leMveliso
Kumthengisi onje nge-QSY, kunye namashumi eminyaka ekukhupheni nasekusebenzeni, ixabiso alikho nje ekubeni neleveli. Kusekwazini ixesha kunye nendlela yokuyisebenzisa ngaphakathi kwinkqubo epheleleyo yokuhamba. Kwindawo yabo, tsngtaocnc.com, bachaza izakhono zabo kwi-casting kunye ne-CNC machining. Ingqiqo yobuchwephesha ilele kulwazi olungabhalwanga phantsi: umthi wesigqibo senxalenye enzima. Ngaba eli candelo leinjini yotyalo-mali lifuna ukunyuswa phambi komatshini? Okanye emva kokuphazamiseka? Impendulo ixhomekeke kukwahluka kobukhulu bodonga, iijiyometri ezingafaniyo, kunye nobuntununtunu be-alloy yokucima.
Umngxunya oqhelekileyo kukunyusela ngaphezulu. Ukufaka ulungiso oluninzi, ngakumbi kwizinto ze-ductile, kunokusebenza-lukhuni umphezulu okanye udale iindawo ezintsha zoxinzelelo. Ndifunde oku kabuhlungu kwangethuba ngebhetshi yeepleyiti zentsimbi. Siye sahlala siziqhuba kwileveli ukuze sifezekise ufundo olugqibeleleyo lwegeyiji yokucaba. Kwinkonzo, phantsi kokungcangcazela, iintanda ezininzi zaphuhliswa ukusuka kwincam esetyenzwe kakhulu. Isifundo yayikukuba kumacandelo aphantsi kwemithwalo eguqukayo, imeko yoxinzelelo olufanayo ihlala ibaluleke kakhulu kunemfezeko yeplani epheleleyo. Ngamanye amaxesha, ukutenxa nge-0.5mm ngaphezulu kwemitha iyasebenza ngokugqibeleleyo ukuba izinzile kwaye iqikeleleka.
Isixhobo kunye nokuseta ngomnye umaleko. Imiqulu kwi-level ayikho jikelele. Kwizinto ezithambileyo, ezikufutshane ne-net-shape investment castings, udinga iiroli ezinobubanzi obuthile kunye nokugqitywa komphezulu ukunqanda ukona inkangeleko. Kwibhloko yentsimbi enzima, esarha erhabaxa eya kwiziko lomatshini, udinga iitoni ezinkulu kunye nenkxaso eyomeleleyo. Ivenkile ekuqondayo oku iya kuba nezisombululo ezahlukeneyo zokulinganisa okanye ilungelelanise iindlela zazo-ngamanye amaxesha ide isebenzise i-manual flame yokuqondisa ngeekhrayoni ezibonisa ubushushu kwindawo enye, iindawo ezimile ngokungaqhelekanga. Yile ndlela yepragmatic, engekho dogmatic echaza ubuchule bokwenyani.
IiNgcaciso zeMathiriyeli kunye novakalelo lweNkqubo
Ukusebenza kunye noluhlu lwezixhobo ze-QSY, ukusuka kwiintsimbi eziqhelekileyo ukuya kwii-alloys ezingaqhelekanga, awukwazi ukuba ne-setting-fits-all approach. Ii-alloys ezisekelwe kwi-nickel, umzekelo, zinamandla ashushu aphezulu kwaye zihlala zisetyenziselwa njenge-cast okanye imeko edibeneyo. Ukulinganisa kwabo kudla ngokufuna ukufudumeza kwendawo ukuya kuluhlu oluthile (ngaphantsi kweqondo lokushisa elibalulekileyo lokukhula kweenkozo) ukuvumela ukulungiswa kweplastiki ngaphandle kokuqhekeka. Awunyoluki nje; wenza unyango lwasekhaya lobushushu. Le asiyonto uyitsalayo kwincwadana yemigaqo; isekelwe kumava metallurgical kwaye ngamanye amaxesha isuntswana lolingo kwisiqwenga isampuli.
Kwiipleyiti zentsimbi eziqhelekileyo ezimiselwe ukuba zibe ziziseko zoomatshini okanye iifreyimu, inkqubo inomatshini ngakumbi kodwa isafuna isigwebo. Ulandelelwano lokudlula, uhlengahlengiso olongezelelekileyo lwemiqulu-luphawu lwempendulo phakathi komsebenzisi, umatshini uyancwina, kunye ne-springback eqatshelwe emva kokupasa ngakunye. Umsebenzisi onamava unokuva xa imathiriyeli inika amandla ngokufanelekileyo xa igotywa nje. Olu lwazi lubambekayo, oluphantse lube nengqiqo lulo olwahlula inxalenye esebenzayo kulowo uzinze ngokuthembekileyo. Kungenxa yoko le nto i-automated ngokupheleleyo, inqanaba eliqhutywa yi-sensor ngamanye amaxesha lifuna iliso elicwangcisiweyo lokwenza izinto ezinzima.
Makhe sithethe ngokugqwetheka emva komatshini. Kwanasemva kokuba inxalenye inyusiwe, i-CNC machining enobundlongondlongo esusa isixa esikhulu sezinto eziphathekayo ngokulinganayo inokungalungelelani imeko yoxinzelelo. Isiqhelo esilungileyo, endisibonileyo siphunyezwa ngokufanelekileyo kwiivenkile ezidibeneyo, kukuchaza umgangatho wokugqibela, okhanyayo wolusu wokudlula okanye ukuphumla koxinzelelo lokungcangcazela emva kokugqiba ukwenziwa kwamacandelo abalulekileyo. Oku akusoloko kwisicatshulwa esiqhelekileyo, kodwa yincoko efanele ukuba nayo kwiindawo apho uzinzo lwexesha elide lwe-dimensional lungenakuxoxisana, njengakwiisistim zokuqhuba ezichanekileyo okanye ii-hydraulic manifolds.
Ingongoma: Indibano yeFlange ephantse yasilela
Umzekelo wekhonkrithi: umxhasi udinga iindibano ezinkulu, ezihlangeneyo ze-flange kumgca wokwenza isiko. Iringi esembindini yayiyintsimbi enzima yecandelo elinzima, ekhutshweyo kunye nomatshini. Ubuso bokukhwelana benziwe ngoomatshini bokugqiba isipili kwaye bajongwa ukuba caba. Ngexesha lendibano yetyala, abazange batywinwe. Ingxaki? Iringi nganye yeflange iye yanyuswa kwaye yatshintshwa yodwa. Xa idityaniswe kunye, ukunyanzeliswa kwebholiti yazisa inkqubo entsha yoxinzelelo ebangele ukuguqulwa kwe-elastic ngomzuzu, ukwaphula itywina. Isisombululo ibingekokuba baphinde babekwe kwinqanaba lomntu ngamnye, kodwa kukwenza unyango oludityanisiweyo, oludityanisiweyo oludityanisiweyo lokuthomalalisa uxinzelelo phambi kokusikwa kokugqibela. Oku kwaqinisekisa ukuba omabini la malungu aya konakala ngokudibeneyo phantsi komthwalo. Yayiyinkqubo yokucinga ngokutyaba, hayi nje icandelo lenqanaba elinye.
Oku kunxulumana nombono ongundoqo: ipleyiti levelers kunye neenkqubo zokucaba ayingoomatshini abazimeleyo. Zingumsebenzi, inyathelo elibalulekileyo ekufuneka licwangciswe ngekonsathi yesayensi yezinto eziphathekayo, ukuphosa phezulu, kunye nomatshini osezantsi. Ubuchule bokwenene bomboneleli, njengaloo nto ungayilindela kumdlali onamava onje QSY, ingqinwa kukukwazi kwabo ukuzulazula koku kuxhomekeka kwezinye. Kukuyilo lwenkqubo yabo, imbali yabo yokungaphumeleli, kunye nokuvuma kwabo ukuxoxa kungekuphela nje umthamo womatshini, kodwa indlela esemva kokusetyenziswa kwayo kwinto ethile. iindawo zentsimbi.
Ke, xa uvavanya iqabane lokwenziwa okanye lomatshini, musa ukubuza nje ukuba banenqanaba. Buza ukuba bayisebenzisa njani. Buza ngowona msebenzi wabo unzima wokulinganisa kunye nento abayifundileyo. Impendulo iya kukuxelela ngakumbi malunga nobuchule babo obusebenzayo kunalo naluphi na uluhlu lwezixhobo ezinokuthi zikwazi. Usukelo alunakuze lubethe tyaba etafileni; luzinzo kwisicelo. Kwaye oko kufuna ubunzulu bokuqonda ohamba kakuhle ngaphaya kokusebenza okusisiseko kwe ipleyiti levelers ngokwabo.
