Xa ukunyamezelana okuqinileyo, iijiyometri ezintsonkothileyo, kunye neemeko zenkonzo ezigqithisileyo zidibana-inye kuphela inkqubo ehambisa ukunyaniseka okulinganayo: ukuchaneka okulahlekileyo kwe-wax investment casting. Ayizizo zonke iziseko eziphumelelayo. Bambalwa abalawula ikhonkco elipheleleyo-ukusuka ekukhethweni kwe-alloy kunye nokunyaniseka kwesikhunta ukuya kwi-post-cast machining kunye nokuqinisekiswa kwe-microstructural-phantsi kophahla olulodwa. Kulapho ukusebenza kwehlabathi lokwenyani kwahlula ithiyori ekuhanjisweni.
Kutheni “Ukuchaneka” Ayilulo nje uLwimi lweNtengiso
Ukwenziwa kotyalo-mali kuzuza udumo lwayo lokuchaneka kuba kuphelisa imigca yokwahlulahlula, ii-engile zokuyila, kunye neempazamo zomngundo ezingahambelaniyo ezihambelana nesanti okanye ukufa kwesanti. Kodwa inkqubo ekrwada inzuzo ithetha kancinci ngaphandle koqeqesho. Kwi-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., "Ukuchaneka" kuqala ngokulandelelwa kwezinto-kungekhona nje iinombolo zebhetshi, kodwa iingxelo zovavanyo lwe-mill eziqinisekisiweyo kuyo yonke ingot ye-cobalt-nickel, yonke i-billet ye-AMS 5387, yonke ibha ye-alloy ye-T800. Siye sabona abathengi befumana iinxalenye ngaphakathi kwe-± 0.05 mm kwiidamitha ezibalulekileyo-emva koko bahluleka uvavanyo olusebenzayo ngenxa yokungachazwanga komda wengqolowa. Ke siqinisekisa ukuhambelana kwe-metallurgical *phambi* kokugalela, hayi emva. Iziko lethu elithobela i-ISO liqhuba uhlalutyo lwe-spectral kwisitokhwe esingenayo, lijonga iilogi zembali eshushu kubathengisi, kunye neereferensi ezinqamlezayo zomjikelo wonyango lobushushu ngokuchasene neemfuno ze-AMS 2269 kunye ne-ASTM A995. Ukuchaneka akulinganiswa kuphela kwiimicrons. Yakhelwe kwi-microstructure ye-alloy.
Apho uninzi lweefektri ziqhekeka-kunye nendlela esiBhloka ngayo umsantsa
Olunye oluchanekileyo olulahlekileyo lotyalo-mali lotyalo-mali lotyalo-mali lwasefektri lugqwesa ekusaseni-kodwa lunikezela ngomatshini kubantu besithathu. Abanye bayawusebenzisa kakuhle umsebenzi we-CNC kodwa abanabuchule bokuphosa ukuze bakhulise i-gating, ukunyuka, okanye ubukhulu beqokobhe lezindlu zempompo ezinodonga olucekethekileyo. Le handoff idala ukukhukuliseka kwe-dimensional. Silandele umkhondo ophindaphindwayo we-0.12 mm ukungqubana kwe-shrinkage kubo bonke abathengisi abathathu xa besenza i-AMS 5387 cobalt alloy nozzles-okubangelwa ukungahambelani kweeprothokholi zokunciphisa uxinzelelo lwangaphambi komatshini. Ukuhamba kwethu ngokuthe nkqo okudityanisiweyo kuyayinqanda loo nto. Wonke umzimba wevalve yoxinzelelo, isilinda sempompo yepiston, okanye i-winch center shaft roller ihamba ngolandelelwano olunye olulawulwayo: ukufakwa kotyalo-mali → ukucoca isisombululo → ukuchaneka kwe-CNC ye-multi-axis (kunye nokuqinisekiswa kwe-CMM engaphakathi) → ukugqitywa komphezulu wokugqibela. Akukho dluliselo lwangaphandle. Akukho lahleko yedatha phakathi kwamasebe. Akukho kuthelekelela ukuba ngaba umatshini uyayiqonda indlela uxinezeleko olushiyekileyo olusuka ekuqiniseni umkhombandlela ekuchaphazela ngayo ukujikeleza.
Ii-Real-World Applications zifuna uQinisekiso lweLizwe lokwenyani
Amacandelo enkqubo ye-hydraulic ayiphumeleli kwiilebhu. Bayasilela phantsi komthwalo we-350-bar, kwiindawo zaselwandle ezinetyuwa egcwele ityuwa, okanye ngexesha leeyure ezili-12 kwiilori ezithutha imigodi. Yiyo loo nto uhlolo lwethu lungaqhutywa luluhlu-luqhutywa sisicelo. Kwiiplagi ze-cobalt alloy ezisetyenziswa kwi-oyile engaselunxwemeni kunye neevalvu zokulawula igesi, senza uvavanyo lokuvuza kwe-helium *emva* kokugqithiswa kokugqibela-hayi nje ukujonga umyinge. Kwisiseko sempompo yensimbi engenasici exhasa inqanaba le-centrifugal elinesantya esiphezulu, siqhuba uhlalutyo lwe-modal ukuze siqinisekise amaza endalo aphephe i-harmonics yokusebenza. Yonke intsimbi yokuphosa ivavanywa nge-ultrasonic nge-ASTM E186; yonke intsimbi yokuphosa ifumana uhlolo lwesuntswana lamagnetic kwi-ASTM E709 nganye. Kwaye ewe-sigcina umkhondo ogcweleyo wedijithali: nguwuphi umqhubi owagalela ukuba yeyiphi iqokobhe, yeyiphi umjikelo wesithando esisetyenzisiweyo, apho i-CMM probe ichukumise ukuba yeyiphi i-datum. Ukuba umthengi ubuza "Kwenzeke ntoni kuLoti #QS-8842?", Sibabonisa itshati yeprofayili eshushu, ifilimu ye-X-ray, kunye nengxelo yokugqibela ye-GD & T-zonke zingaphantsi kwe-90 imizuzwana.
Ukukhetha iqabane elilungileyo kuthetha ukubuza imibuzo echanekileyo
Musa ukubuza "Ngaba ungayiphosa le geometry?" Buza "Ulawula njani ukwanda kweqokobhe ngexesha lokukhupha iwaxi kwiindonga ezingaphantsi kwe-2.5 mm?" Musa ukubuza "Yintoni amandla akho okunyamezela?" Buza "Yintoni iCpk yakho kwi-Ø42.3±0.025 mm bores kwi-alloy ye-T800-kwaye lithini izinga lakho lokwaliwa xa ubushushu bunyanga ngaphezulu kwe-1150 ° C?" Siye sanceda ii-OEM zaseMntla zaseMelika ukuba zisike ixesha lokukhokela ukusuka kwiiveki ezili-14 ukuya kwezi-6 ngokuphonononga imizobo kwangethuba—iempawu zokubeka iflegi njengemingxunya enzulu engaboniyo ethi ibambe intsalela ye-ceramic, okanye iiflange ezibhityileyo ezithanda ukuba nemfazwe ngexesha lokupholisa. Iinjineli zethu zithetha kakuhle nge-GD&T. Bayazi xa i-callout ± 0.01 mm inokufezekiswa-kwaye xa ibangela iindleko ezingeyomfuneko ngaphandle kwenzuzo yokusebenza. Ayisiyontetho yokuthengisa leyo. Yinto eyenzekayo xa iqela lakho libandakanya i-metallurgists echaze i-cobalt alloys kwiindibano zempompo zangaphantsi kolwandle ukusukela ngo-2013.
Ukufuna izicelo zoshishino-iinkqubo ze-hydraulic, izithuthi zobunjineli, i-oyile kunye nezixhobo zegesi, iindibano zempompo ezikhethekileyo-ukuchaneka okulahlekileyo kwe-wax yotyalo-mali yokuphosa amandla emveliso kufuneka kudlulele ngaphaya koluhlu lwezixhobo kunye nezatifikethi ze-ISO. Ifuna amava aqinisekisiweyo kunye ne-superalloys phantsi komthwalo, ukudityaniswa ngokuthe nkqo okuthintela ukuvuza kwe-dimensional, kunye neenkqubo ezisemgangathweni ezakhiwe kwiindlela zokungaphumeleli-kungekhona nje ukuthobela. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ihambisa loo nto. Hayi njengento efanelekileyo. Njengoqheliselo lwemihla ngemihla.
