Lapho onjiniyela becacisa ingxenye okufanele ibambe ukubekezelela okungu-±0.02 mm ngaphansi kwengcindezi ye-hydraulic yamabha angu-350—futhi isinde emijikelezweni engu-10,000+ ekudaka olubi—ayikho indawo yokuqagela. Yilapho i imboni yokukhipha imali yokutshala imali ngesiyalo esiqinisekisiwe se-metallurgical, hhayi nje ikhono lokwenza isikhunta, kuba okungaxoxiswana. Kwa-QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD., sesilethe ukunemba okungaphezulu kuka-17,000 kusukela ngo-2018 ukuze uthole izindlu zokumpompa, ama-cobalt alloy nozzles, nama-winch center shaft rollers—ingxenye ngayinye ilandeleka enombolweni yokushisa, ihlolwe nge-Zeiss CMMs, futhi yaqinisekiswa ngokumelene ne-5 A98MS noma i-AS TM57MS ejwayelekile.
Kungani Ukutshala Kwezimali Kungeyona nje “Enye Inqubo” Yezingxenye Ezisebenza Kakhulu
Abahlinzeki abaningi baphatha ukutshala imali njengesinyathelo sempahla: thela i-wax, cwilisa udaka, ukusha, thela insimbi, qeda. Kodwa izindlela zokuhluleka zomhlaba wangempela zixoxa indaba ehlukile. Sizibonile izindlu zesilinda sephampu ye-piston ziqhekeka kusixhumi esibonakalayo se-flange-hhayi ngenxa yephutha lokuklama, kodwa ngenxa yokuthi i-Foundry isebenzise izinsalela ze-cobalt-nickel ezigaywe kabusha ngaphandle kokuqinisekiswa kwe-spectral. Sibone ama-valve okucindezela avuza ngemva kwamahora angu-200 ngenxa yokuthi ukuhlukaniswa komngcele wokusanhlamvu akuzange kulawulwe ngesikhathi sokuqina. Lezi akuzona izingozi zethiyori. Kuwukwehluleka okuphindaphindwayo esikuthola nsuku zonke esikhungweni sethu esiqinisekisiwe se-ISO 9001 e-Qingdao.
Ukunemba kweqiniso kuqala ngaphambi kwephethini yokuqala ye-wax. Onjiniyela bethu babuyekeza ama-callouts e-GD&T *ngomdwebo wakho*—hhayi ngemva kokucaphuna. Uma umzimba wevalvu yakho ucacisa u-Rz 0.8 µm wokuqedwa kwengaphezulu eziphasejini zokugeleza kwangaphakathi, siyaqinisekisa ukuthi lokho kuyafinyeleleka ngemva kokusakazwa noma kudinga ukuqedwa kwe-CNC okuqondisiwe. Uma ipulaki yakho ye-AMS 5387 idinga ukuqina kweqanda engxenyeni ebalulekile yodonga engu-3-mm, silungisa ukujiya kwegobolondo, izinga lokushisa ngaphambi kokushisa, futhi sithele isivinini—hhayi nje ukusebenzisa amapharamitha avamile. Lokhu akukona ukugada. Icubungula ubunikazi.
Amakhono Amane Ahlukanisa Ukunemba Nesethembiso
Asizikhiphi izinyathelo ezibalulekile. Yonke ingxenye ye-alloy ephezulu ihamba ngezigaba ezine ezihlanganiswe ngokuqinile-akukho ukunikezwa, akukho ukubambezeleka kwenqwaba:
- Ukulawulwa kwezinto: Wonke ama-alloys e-T800 asekelwe ku-cobalt kanye ne-AMS 5387 atholakala ezigayweni eziqinisekisiwe ezinemibiko egcwele yokuhlolwa kwesigayo; sihlola kabusha yonke inkatho yekhabhoni, i-chromium, nokuqukethwe kwe-tungsten sisebenzisa i-OES spectroscopy
- Ukwethembeka kokusakaza: Ukutshala izimali kumajiyometri ayinkimbinkimbi (njengezisekelo zamaphampu ezimbobo eziningi), ukufakwa kwesihlabathi kwezingxenye ezinkulu zesakhiwo (isb., izisekelo zewintshi yemoto yobunjiniyela)—kokubili kwenziwa endlini ngokuqapha okushisayo kwesikhathi sangempela
- Ukuhlanganiswa komshini: 5-axis CNC machining of castings ngokushesha ngemva kokukhululeka kwengcindezi—akukho kulungiswa kabusha, akukho phutha ledatha eliqoqiwe—okubalulekile kubumbano phakathi kokubhorekile nobuso obukhuphukayo
- Ukulandeleka ngokuklama: Ingxenye ngayinye iphethe i-ID efakwe nge-laser exhunywe nesitifiketi sayo sempahla eluhlaza, ilogi yokwelashwa kokushisa, umbiko wokuhlola we-CMM, neshidi lokugcina elibonakalayo
Lokhu kuhlanganiswa okuqondile kuqeda ukukhukhuleka kobukhulu okuvamile lapho ukusakaza nomshini kwenzeka kubathengisi abahlukene. Isibonelo, imibhobho yethu ye-cobalt alloy ifinyelela ukubekezelela okuyindilinga okungu-0.015 mm kubo bonke ubude obungu-120 mm—into esiyiqinisekise ngokuphindaphindiwe emishinini yokulinganisa edidiyelwe yamakhasimende phakathi nokuhlolwa okuhlanganyelwe.
Lokho Amakhasimende Akubuza Empeleni—Futhi Esikulethayo
“Ungakwazi ukuphonsa i-T800 ngesisindo senethi esingu-4.5 kg nogqinsi lwedonga elingu-0.3 mm?” Yebo—sikhiqize amayunithi angama-42 ephampu yomjovo wamakhemikhali angaphansi kolwandle enqatshwa yiziro.
"Ingabe uyakuphatha ukwelapha okushisa okungajwayelekile nge-AMS 2750 ngayinye?" Yebo—sisebenzisa i-vacuum annealing kanye nesixazululo sokuguga endlini ngezithando zomlilo ezilinganiswe nge-pyrometer, ezifakwe ngezidingo ze-AMS 2750E ngayinye.
"Ungathumela imizimba yama-valve yensimbi engenasici engu-500 emavikini angu-6?" Yebo—kuma-oda evolumu emaphakathi, ukugeleza komsebenzi wethu okunciphayo kuletha izikhathi zokuhola ezizinzile ngaphandle kokusheshisa amaphrimiyamu.
Asisho ukuthi "yebo" kukho konke. Uma umdwebo wakho ubonisa ama-engeli asalungiswa angaphansi kuka-0.5° ngokufaka utshalomali lwe-aluminium engu-120-mm-high, sizowuhlaba umkhosi—hhayi ngoba singeke sizame, kodwa ngenxa yokuthi igobolondo lizophuka ngesikhathi sokuncibilika. Lokho akukhona ukwenqaba. Ukwethembeka kobunjiniyela.
Lapho Ukunemba Kuhlangana Khona Ubambiswano
An imboni yokukhipha imali yokutshala imali uthola ukwethenjwa hhayi ekhotheshini, kodwa ekukhiqizeni kokuqala-kanye nokweshumi. Kwa-QINGDAO QIANGSENYUAN TECHNOLOGY, lokho kusho ukuqinisekisa ukutolika kwakho kwe-GD&T ngaphambi kokuqala kwamathuluzi, ukwabelana ngezitifiketi zempahla yokusetshenziswa ngaphambi kokuqala kokusakaza, kanye nemibiko yokuhlola ukuthunyelwa nayo yonke isitsha. Amakhasimende ethu eNyakatho Melika, eJalimane, naseSingapore athembele kulokhu kuvumelana—hhayi ngoba sithembisa ukuphelela, kodwa ngoba sisusa okuguquguqukayo okungagwemeka.
Isizukulwane esilandelayo sezingxenye eziphezulu ze-alloy ngeke siphumelele ekubekezeleleni okuqinile kuphela. Bazodinga ukuhlanganiswa okuqinile phakathi kwe-casting microstructure kanye nobuqotho bomhlaba owenziwe ngomshini. Kungakho sinweba i-R&D ibe ukugeleza komsebenzi we-hybrid casting-machining—lapho ukusakazwa kokutshalwa kwezimali komumo we-net-shape kwenziwa ngomshini ngokusetha okukodwa, okulondoloza ibhalansi yokucindezeleka eyinsalela. Ukunemba akumile. Nathi akunjalo.
