Lokacin da injiniyoyi suka ƙididdige sassan kayan AMS 5387, ba wai kawai zaɓin gami ba ne—suna ƙaddamar da matakin aiki. Cobalt-nickel superalloy AMS 5387 yana ba da juriya na musamman don sawa, galling, da lalata a cikin famfunan ruwa mai ƙarfi, bawul ɗin ƙasa, da tsarin winch na ruwa. Amma yarda da albarkatun kasa shine kawai wurin bincike na farko. Ainihin ƙalubale? Juya wannan ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun tsarin keɓaɓɓiyar sauti, ingantaccen ɓangaren aiki - akan lokaci, kowane lokaci. Nan ne wani AMS 5387 kayan sassa factory tare da haɗaɗɗen sarrafa ƙarfe, madaidaicin zurfin mashin ɗin, da takamaiman takamaiman aikace-aikacen ya zama wanda ba za a iya sasantawa ba.
Me yasa AMS 5387 ke Buƙatar Fiye da Daidaitaccen Injini
Mun ga nau'ikan gazawar gama gari guda uku a cikin abubuwan AMS 5387 waɗanda aka jigilar su daga tushen tushen gabaɗaya: murɗawar zafi yayin jiyya na zafi, rarrabuwar carbide mara daidaituwa a cikin ɗimbin yawa, da asarar amincin saman bayan niƙa ta ƙarshe. Waɗannan ba haɗari ba ne na ka'ida- kai tsaye suna haifar da ɗigon hatimin da bai kai ba a cikin gidajen piston famfo na silinda ko lalacewa mai asymmetric a cikin nadi na raƙuman ruwa na tsakiya. AMS 5387 ba kawai wuyar inji ba. Its 60-65 HRC taurin, ƙarancin zafin jiki, da ɗabi'a mai ƙarfi aiki yana nufin rayuwar kayan aiki ta ragu da 40% cikin sauri fiye da Inconel 718 ƙarƙashin abinci iri ɗaya. A gaskiya AMS 5387 kayan sassa factory dole ne sarrafa cikakken sarkar: bokan T800-sa billet sourcing, danniya-relief kafin roughing, cryogenic-taimaka karewa, da kuma post-machining ultrasonic dubawa ga subsurface microcracks.
Haɗin Kai Tsaye Ba Kalma Bace - Rage Haɗarin Ku
Wasu masu ba da kayayyaki suna fitar da simintin gyare-gyare, injina, da maganin zafi a kan dillalai uku. Ba mu. A wurin aikinmu na Qingdao, AMS 5387 billlets sun zo tare da cikakkun rahotannin gwajin niƙa kuma nan da nan an keɓe su da lambar zafi. Samfuran simintin saka hannun jari ana yin su ne a cikin gida na CNC ta amfani da ƙirar harsashi yumbu da aka inganta akan kiran GD&T abokin ciniki-ba kawai girman ƙima ba. Mahimman sassa kamar cobalt alloy nozzles suna juyar da maganin warwarewa * kafin * juyawa CNC na ƙarshe, ba bayan ba. Me yasa? Saboda raguwar damuwa daga simintin gyaran kafa na iya jujjuya matsananciyar wahala har zuwa mm 0.015 yayin aikin injina-isa ya kwashe gidan famfo na $4,200. Na'urorin mu da yawa-axis suna riƙe ± 0.005 mm daidaiton matsayi akan fasalulluka mai zurfi fiye da diamita 8, tare da tabbatarwa na CMM a cikin tashoshi uku a kowane saiti. Wannan matakin sarrafawa baya faruwa ba tare da haɗin kai tsaye ba.
Tabbatar da Duniya ta Gaskiya ta Buga Takaddun Shaida
"Ya dace da AMS 5387" yana nufin kaɗan idan ɓangaren ya gaza gwajin aiki a mashaya 350. Muna inganta kowane bawul ɗin matsa lamba na AMS 5387 tare da gwajin sake zagayowar ruwa: 10,000 cycles a 1.5 × rated matsin lamba, ana sa ido don karkatar da kwararar ruwa da ƙarar hysteresis. Kowane filogi na cobalt yana fuskantar gwajin leak na helium a 1 × 10⁻⁹ mbar · L/s hankali - ya fi mafi yawan ƙayyadaddun tsarin man sararin samaniya. Kuma muna riƙe da cikakkiyar ganowa: lambar kuri'a, log ɗin tanderun zafin zafi, ID na rahoton CMM, da sa hannun ma'aikaci an saka su a cikin tambarin kowane ɓangaren QR. Abokan ciniki a Arewacin Amurka da Turai suna duba bayanan mu akai-akai yayin cancantar masu kaya. Ɗaya daga cikin OEM na Turai ya rage ƙimar dawowar filin su don manyan majalissar famfo da kashi 68% bayan sun canza zuwa gidajen mu na AMS 5387 na Silinda-saboda maimaita juzu'i da aka fassara kai tsaye zuwa daidaitaccen ɗaukar hoto na piston.
Zaɓan Masana'antar Kaya ta AMS 5387 naku: Abin da za a Tabbatarwa
Kafin sanya odar ku ta farko, yi waɗannan tambayoyi biyar-kuma ku nemi cikakkun amsoshi:
- Kuna aiwatar da tabbatar da abu mai shigowa ta amfani da sikirin OES? (Ba wai kawai certs na niƙa ba)
- Menene madaidaicin madaidaicin madaidaicin madaidaicin carbide na kowane ASTM E1245 don batches AMS 5387?
- Shin za ku iya samar da rahotannin CMM da ke nuna matsayi na gaskiya na fasalulluka na datum dangane da fitar da saman datum?
- Ta yaya za ku tabbatar da ƙarewar saman ƙasa a kan ɓangarorin ciki da ke ƙasa da Ø12 mm? (Stylus profilometry vs. kwatanta na gani)
- Menene matsakaicin lokacin jagoran ku don amincewa da labarin farko akan sabon sashin AMS 5387? (Bayyana:> 12 makonni sigina iya aiki iri)
QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. ya cika dukkan sharudda biyar. Mun ƙware a cikin abubuwan haɗin AMS 5387 masu mahimmanci-ba a matsayin layin samfur na gefe ba, amma a matsayin babban horo na fasaha. Kayan aikinmu mai yarda da ISO yana sarrafa komai daga simintin saka hannun jari na samfur zuwa samar da matsakaicin girma, tare da tsarin ƙima wanda ke riƙe tagogin bayarwa a cikin kwanaki ± 3. Idan masana'antar sassa na kayan AMS 5387 na gaba yana buƙatar isar da bayanan ƙayyadaddun ƙayyadaddun ƙayyadaddun bayanai - zuwa ainihin amincin tsarin - farawa da bayyananniyar tsari, ba kawai ƙimar farashin ba.
