simintin gyaran ƙarfe sashi factory

Lokacin da injiniyoyi suka bayyana a simintin gyaran ƙarfe sashi factory, Ba wai kawai suna ba da oda ba - suna tabbatar da amincin tsari a ƙarƙashin matsi na hydraulic mashaya 300, kwanciyar hankali mai girma bayan 500 ° C zafi magani, ko sa juriya a cikin abrasive slurry yanayi. Abin da ya sa muka ga abokan ciniki sun dawo sau uku ga abokin tarayya ɗaya: ba don farashi mafi ƙasƙanci ba, amma don sifili-farko-gudu a kan gidaje na AMS 5387 cobalt alloy famfo gidaje, maimaita GD & T yarda akan piston Silinda bores, da cikakkun abubuwan ganowa don narke batch da rahoton gwajin tensile.

Me yasa zaɓin ɓangaren masana'anta ya gaza—kafin mashin ɗin ma ya fara

Yawancin ƙungiyoyin saye suna ɗaukar simintin gyare-gyare azaman matakin kayayyaki. Ba su gane cewa kashi 68% na rashin kwanciyar hankali a cikin manyan bawul ɗin bawul ɗin ya samo asali ne daga ƙirar ƙira-ba shirye-shiryen CNC ba. Mun auna shi: Gidajen ƙarfe da aka yi da yashi tare da raƙuman sanyaya mara ƙarfi suna nuna murdiya 0.042 mm bayan sauƙaƙan damuwa. Simintin saka hannun jari T800 sassan cobalt suna raguwa ba tare da annabta ba idan ba a daidaita faɗaɗa ƙirar kakin zuma zuwa ainihin yanayin zafi da rajistan ayyukan zafin jiki ba. A gaskiya simintin gyaran ƙarfe sashi factory ba kawai ya zuba karfe ba - yana tsara taswirar rarraba yawan zafin jiki, yana tabbatar da simintin gyare-gyare a kan ainihin ƙananan ƙananan ƙwayoyin cuta, kuma yana daidaita gating kafin zubawar farko.

Sakamakon farashin hannun jari na QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana ba da daidaiton kaurin bango a cikin tushe mai kauri mai kauri na mm 120-duk da hadaddun tashoshi masu sanyaya ciki. Kamfanonin da suka dace da ISO yana gudanar da aikin simintin gyaran kafa da injina. Don haka lokacin da abokin ciniki ya aika da zane don bututun ƙarfe mara daidaitaccen cobalt gami, injiniyoyi suna bincika yuwuwar simintin gyare-gyare * kafin * faɗin: "Shin wannan radius na 3.2 mm zai iya tsira? Babu zato. Kawai dalilin-da-tasirin ƙarfe.

Ƙarfi guda huɗu waɗanda ke raba madaidaicin simintin gyare-gyare daga masu samar da kayayyaki

• Cobalt-nickel alloy Mastery - ba kawai sarrafawa ba, amma ingantawa: AMS 5387 ba a sarrafa shi ba; yana da kwarjini. Shagon su yana amfani da kayan aikin carbide tare da kusurwoyin rake mara kyau na 8°, mai sanyaya ambaliya a matsa lamba 42, da kuma girgizar girgizar ƙasa a kan injina 5-axis. Sakamako: Ƙarshen saman Ra ≤ 0.8 µm akan ɓangarorin ciki na matosai na cobalt, ba tare da ƙarami ba.
• Haɗin kai tsaye wanda ke hana tari juriya: Yashi simintin gyare-gyare, maganin zafi, CNC machining, da CMM dubawa suna faruwa a ƙarƙashin rufin daya. Babu mai siyar da zafi na waje da ke canza ƙimar taurin. Babu wani mai niƙa na ɓangare na uku da ya gabatar da runout. Lokacin da abin nadi na cibiyar winch yana buƙatar HRC 58-62 taurin saman * da* 0.008 mm jimlar karatun nuni (TIR), haɗin gwiwar kawai yana tsira daga sarrafa tsarin madauki.
• Ma'auni na aiki akan daidaiton kayan kwalliya: Injiniyoyin su sun ƙi zanen da ke ƙayyadad da “daidaitaccen sauyi” ba tare da ayyana madaidaicin kwarara ko raguwar matsa lamba ba. Madadin haka, suna ƙididdige motsin ruwa a cikin yankuna masu mahimmanci-sannan su daidaita radiyoyin fillet, daftarin kusurwoyi, da wuraren ƙofa don saduwa da aiki, ba kawai bugawa ba.
• Abun ganowa wanda ke amsa tambayoyi na gaske: Ba "A ina aka yi wannan bangare?" amma "Wane nau'in zafi mai zafi ya nuna 12% mafi girman tasirin tasiri a -40 ° C? Wanne ma'aikaci ne ya gudanar da kyautar honing ta ƙarshe a kan kuri'a #QS-2291-C?" Kowane abu mai mahimmanci yana ɗauke da lambar QR mai alaƙa zuwa takaddun shaida na albarkatun ƙasa, rajistan ayyukan zagayowar zafi, rahotannin CMM, da bayanan dubawa na gani.

Kudin da aka ɓoye na "mai sauri zance, bayarwa da sauri" alkawuran

Wasu masana'antu sun yi alƙawarin lokutan jagora na makonni 3 akan simintin ƙarfe. Mun bi diddigin abin da ya faru na gaba: 22% sake yin aiki akan bawul ɗin matsa lamba saboda ƙarancin ƙasa da ba a gano ba; Kwanaki 3.7 matsakaicin jinkiri lokacin da maganin zafi ya nuna rashin daidaituwa; $18,000 a cikin jigilar kaya don maye gurbin gidan famfo piston guda ɗaya da ya gaza wanda ya rasa gwajin aiki.

QINGDAO QIANGSENYUAN baya inganta don saurin kalanda. Suna inganta don * kisa na farko-dama*. Shirye-shiryen samar da su da aka tsara ya haɗa da kimar haɗari kafin ƙaddamarwa: "Shin wannan simintin bakin karfe na 17-4PH zai gurɓata yayin warware matsalar? Ee-don haka muna ƙara hawan motsa jiki * kafin* injin ƙarshe." Gudun aikin su na dogaro yana nufin babu wani cikas a dubawa-CMMs suna gudana 24/7, tare da samar da rahoton sarrafa kansa da aka daidaita zuwa ERP. Prototype yana ba da odar jigilar kaya a cikin kwanaki 18 - ba saboda suna gaggawa ba, amma saboda suna kawar da madaukai da wuri.

Abin da za a tabbatar - kafin ku sanya hannu kan PO

Tambayi naku simintin gyaran ƙarfe sashi factory waɗannan tambayoyin guda biyar-kuma suna buƙatar takaddun shaida:

1. "Nuna mani rahotannin CMM guda uku na ƙarshe don wani ɓangaren da ya dace da kiran mu na GD&T-musamman bayanin martaba da haƙurin matsayi."
2. "Samar da narkakken log ɗin da rahoton gwajin tensile na cobalt alloy batch da aka yi amfani da shi a cikin odar AMS 5387 na kwanan nan."
3. "Ta yaya kuke tabbatar da simintin gyare-gyare akan ainihin ƙayyadaddun tsari? Raba hoton ɓangaren giciye tare da ma'aunin tazarar hannun dendrite."
4. "Menene iyakar izinin ku tsakanin simintin simintin gyare-gyare da na'ura na ƙarshe don simintin ƙarfe na 300 mm diamita?"
5. "Lokacin da zane ya ƙayyade 'gwajin mara lalacewa ta ASTM E186', waɗanne ma'aikata ne ke riƙe da takaddun shaida na ASNT Level II na yanzu-kuma yaushe ne jarrabawarsu ta ƙarshe?"

Waɗannan ba ƙa'idodi ba ne. Tace matattarar da ke fallasa ko mai siyarwa yana ɗaukar simintin gyare-gyare a matsayin aikin injiniya-ko kuma kamar zato.

A dogara simintin gyaran ƙarfe sashi factory baya sayar da sassa. Yana sayar da tsinkaya. Yana ba da tabbacin cewa bututun ƙarfe na cobalt ba zai gushe ba a saurin slurry 12 m/s. Cewa simintin ƙarfe yana riƙe da lebur 0.02 mm a fadin 800 mm bayan hawan keken zafi. Cewa kowane kaya ya zo da bayanai - ba kawai takarda ba. QINGDAO QIANGSENYUAN TECHNOLOGY CO., LTD. yana gina wannan amintacce a cikin tsarin tsarin sa, ba tallansa ba. Domin a cikin tsarin na'ura mai aiki da karfin ruwa, kayan aikin mai, da ingantattun dandamalin abin hawa, babu wata dama ta biyu don gazawar girma.