Lokacin da kuka ji 'Kasuwancin Kayan Kayan Abinci', yawancin mutane, har ma da wasu a cikin siyayya, kuyi tunanin sauƙaƙa, maye gurbin-gida. Sabuwar ruwa don dicer, gasket don famfo. ciniki ne. Amma bayan shekaru talatin na yin simintin gyare-gyare da gyare-gyare, na koyi cewa ra'ayi shine babban matsala. Waɗannan ɓangarorin sune masu ƙayyade shiru na lokacin aiki, daidaiton samfur, kuma, mai mahimmanci, amincin abinci. Babban kalubalen ba wai kawai nemo bangare ba; yana nemo kayan da ya dace da tsari don takamaiman damuwa, lalata, da tsarin tsafta da zai fuskanta. Kasawa a nan ba rugujewa ba ce kawai; hadarin kamuwa da cuta ne.
Material shine Saƙo
Ba za ku iya magana game da abin dogara ba kayan aikin kayan abinci ba tare da farawa da gami ba. Ba kawai 'bakin karfe' bane. Wurin tsutsotsin tsutsotsin naman nama yana fuskantar matsanancin matsananciyar damuwa da lalata mai, yayin da kujerar bawul a cikin tsarin kiwo na CIP yana yaƙi da caustic da hawan acid. Yin amfani da jigon AISI 304 ga duka biyu yana neman matsala. Mun ga sassan da aka yi daga daidaitattun maki sun kasa kasawa da wuri saboda takaddar ta yi kama da 'kusa da isa'.
Wannan shi ne inda zurfin ilimin abin duniya ya zama wanda ba za a iya sasantawa ba. Don abubuwan sawa masu yawa kamar kayan aikin kayan abinci don slicers ko mahaɗar bearings, sau da yawa mukan dogara ga abubuwan haɗin gwiwar cobalt kamar Stelite. Farashin gaba ya fi girma, amma haɓakar rayuwa yana da yawa. Sabanin haka, don gidaje masu rikitarwa waɗanda ke buƙatar juriya na lalata amma ba matsananciyar tauri ba, bakin karfe 316L da aka kula da zafi mai kyau, simintin saka hannun jari don daki-daki, shine mafi wayo. Zaɓin tsakanin ƙirar harsashi da simintin saka hannun jari galibi yana rataye akan wannan ma'aunin aikin kayan aiki.
Na tuna wani abokin ciniki daga shukar miya wanda ya ci gaba da maye gurbin wani takamaiman abin motsa jiki don famfo samfurin danko. Zai fashe kowane wata shida. Mun bincika gazawar, an motsa daga daidaitaccen simintin simintin gyare-gyare zuwa gaɗaɗɗen tushen nickel tare da mafi kyawun ƙarfin gajiya, kuma mun sake fasalin ribb na ciki don ko da rarraba damuwa. Shekara biyar kenan; har yanzu suna amfani da zane iri ɗaya. Farashin ɓangaren ya ninka sau biyu, amma jimlar kuɗin mallakar su ya ragu.
Daidaiton Ba Don Nuna Kawai ba
Haƙuri a cikin injinan abinci wani dabba ne daban. Ba kawai game da dacewa sashi ba. Yana da game da ƙirƙirar saman maras sumul, tsaftataccen wuri da kuma kiyaye cikakkiyar jeri don hana haɓakar samfur—ƙasa mai haifuwa ga ƙwayoyin cuta. Wurin da ba a yi shi da kyau ba a kan bawul ɗin homogenizer na iya haifar da ɗigon ƙananan ƙwayoyin cuta da shigar ƙwayoyin cuta, mummunan mafarki ga masu kera kiwo ko abin sha.
Wannan shine dalilin da ya sa namu Injin CNC iyawa yana da mahimmanci ga aikin kayan aikin mu. Yin simintin gyare-gyaren jiki ne; daidaitaccen machining yana ba shi rai. Za mu iya samar da hadadden jikin bawul ta hanyar simintin saka hannun jari don kama tashoshi na ciki, amma an gama fuskoki na ƙarshe, zaren, da bores akan injinan CNC da lathes. Manufar wani bangare ne wanda ke shigarwa ba tare da 'lallashi' ba, yana rufewa daidai, kuma baya kama abu. Na yi tafiya shuke-shuke inda ƙungiyoyin kulawa dole ne su yi fayil ko shirya kowane sabon sashi tare da ƙarin gaskets. Wannan alama ce ta mai kaya wanda bai fahimci aikace-aikacen ba.
Gidauniyar Casting: Shell vs. Zuba jari
Ayyukanmu a QSY sun rataye akan matakai guda biyu: simintin gyare-gyaren harsashi da simintin saka hannun jari. Zaɓin kuskure don a kayan aikin kayan abinci yana rinjayar farashi, lokacin jagora, da aiki. Yin gyare-gyaren Shell yana da ban sha'awa ga mafi girma, mafi sauƙi sassa a cikin mafi girma girma-tunanin gidaje masu nauyi mai nauyi don masu jigilar kaya ko manyan cakuɗen famfo. Ƙarshen saman yana da kyau, kuma yana da tsada.
Simintin saka hannun jari, ko rasa-kakin zuma, don abubuwa masu rikitarwa ne. Yi la'akari da hadaddun gidaje na firikwensin, igiyoyin mahaɗa tare da tashoshi na ciki don dumama/ sanyaya, ko ƙananan, madaidaicin abubuwan bawul ɗin bawul. Yana ba da damar samar da siffa ta kusa-net na geometries waɗanda ba za su yi yuwuwa ba ko kuma masu tsada ga na'ura daga m. Don kamfani kamar Qingdao Qiangsenyuan Technology Co., Ltd. (QSY), Samun hanyoyin biyu a cikin gida shine mabuɗin. Ba a kulle mu cikin hanya ɗaya ba; za mu iya ba da shawara dangane da aikin ɓangaren. Abokin ciniki zai iya aiko mana da abin da ya karye, kuma bincikenmu na farko shine sau da yawa: 'Ya kamata wannan an jefar da hannun jari a farkon wuri?'
Lokacin da Standard Parts Ba
Babban yanki na kasuwancin shine juye-juye-injiniya ko sake kera sassan da suka shuɗe. OEMs sun dakatar da layukan, amma injinan na iya samun ragowar shekaru 20 na rayuwa. Muna samun ɓangaren sawa, wani lokacin guntu, kuma dole mu sake gina shi. Wannan shine inda shekaru 30 na ƙirƙira ƙirar ƙira da gano kayan aiki ke biya. Aikin ganowa ne: auna sifofin lalacewa don nuna alamun damuwa, gudanar da bincike na gani don gano ainihin gami, wani lokacin kuma ingantawa akan ƙirar OEM.
Muna da abokin cinikin biredi tare da tsohon mai raba kullu na Jamus. Wani farantin cam mai mahimmanci ya karye, kuma OEM ɗin ya daɗe. Mun duba ɓangarorin, muka sake ƙirƙira samfurin, amma mun lura da karyewar ya samo asali ne a kusurwar ciki mai kaifi-mai tashin hankali na yau da kullun. A cikin sabon sigar mu, mun ƙayyadadden gawa mai ƙarfi kuma mun ba da umarnin radius a wannan kusurwar a cikin simintin simintin. Sabon sashi ya wuce na asali. Wannan ita ce ƙimar ɓoye: ba kwafi kawai ba, amma fahimta me yasa ya kasa da aikin injiniya mafita.
Dalilin Tsafta: Rashin Tattaunawa
Duk wani tattaunawa game da kayan aikin kayan abinci bai cika ba tare da magana game da tsafta da yarda ba. Ba ƙari ba ne; an tsara shi daga matakin kayan aiki. Shin alloy yana da amsawar wucewa daidai? Bayan yin injin, an gama duk saman zuwa daidai Ra (matsakaicin rashin ƙarfi) don hana mannewar ƙwayoyin cuta? Shin akwai matattun yankuna, kogo, ko zaren makafi a cikin ƙirar?
Mu akai-akai muna aiki tare da abokan ciniki don canza ƙirar ɓangaren da ke akwai don ingantacciyar tsafta. Maye gurbin haɗin gwiwa da aka kulle tare da haɗin tsattsauran tsafta, kawar da kan abin rufe fuska, ko ƙayyade electropolishing don gamawa na ƙarshe. Waɗannan ba sauye-sauye masu ban sha'awa ba ne, amma sune abin da ke raba ɓangaren da ke aiki kawai daga wanda ke aiki lafiya a cikin shukar abinci na zamani. Rashin gazawa a cikin ƙirar tsafta na iya haifar da tunawa, wanda ke lalata kowane farashi.
Neman Gaba: Gaskiyar Farashin
Babban darasi shine canza magana daga farashi guda zuwa jimlar farashi. Kashi mai arha, mara daidaituwa shine siyan mafi tsada da shuka zata iya yi. Farashin raguwar lokacin da ba a shirya ba, asarar samfur, da yuwuwar al'amurran tsaro suna da ban mamaki. Darajar abin dogaro mai kaya kamar QSY ba kawai a cikin yin wani sashi mai ɗorewa ba; yana cikin samar da kimiyyar abin duniya, zaɓin tsari (kasance harsashi mold simintin gyaran kafa ko zuba jari), daidaitaccen mashin ɗin, da hangen nesa na ƙira don hana gazawar gaba. Yana da game da haɗin gwiwa, ba kawai ciniki ba. A ƙarshe, mafi kyau kayan aikin kayan abinci shine wanda kuka girka sannan ku manta dashi-saboda yana aiki kawai, cikin aminci da dogaro, har tsawon shekaru gaba daya.
